Compression Pressure, Checking
Special tools and workshop equipment required
- Spark Plug Removal Tool 3122B
- Compression Tester Kit VAG1763
- Puller - Ignition Coil T40039
Procedure
- Engine oil temperature: minimum 30 °C
- Battery voltage minimum 12.5 V.
-- Remove the rear engine cover -top arrows-.
-- Remove the bolts -arrows-.
-- Disconnect the connector from the Engine Coolant Level Warning Switch -F66- and move the coolant reservoir to the side with the coolant hoses -1, 2 and 3- still connected.
-- Remove the bolts -arrows- and disconnect the electrical connectors to the ignition coils on the left cylinder head.
-- Press the electrical wiring harness down slightly.
-- Disconnect the connector -3- to the fuel injectors on the rear of the left cylinder head.
Ignore -1, 2 and 4- and -arrows-.
-- Remove the air duct -arrows-.
-- Free up the fuel line -1- and the wire -2- to the EVAP canister at the air guide pipe.
-- Remove the vacuum hose -3- from the connection on the air guide pipe.
-- Remove the air guide pipe by loosening the hose clamp -4- and opening the clips -arrows-.
-- Disconnect the vacuum line -1-.
-- Remove the air filter housing and, if applicable, disconnect the electrical connector -2- on the rear side at the Intake Air Switch-Over Valve -N335-.
-- Remove the bolts -arrows- and disconnect the electrical connectors to the ignition coils on the right cylinder head.
-- Press the electrical wiring harness to the side.
-- Disconnect the connector -3- to the fuel injectors on the rear of the right cylinder head.
Ignore -1, 2 and 4- and -arrows-.
-- Remove all the ignition coils using the Puller - Ignition Coil T40039.
-- Remove the spark plugs with Spark Plug Removal Tool 3122B.
-- Check the compression using the Compression Tester Kit VAG1763.
For information on using the tester. Refer to the Operating Instructions.
-- Have a second mechanic press the accelerator pedal down all the way while operating the starter until the pressure increase is no longer displayed on the tester.
| Compression pressure | bar pressure |
|---|---|
| New | 14.5 to 21.0 |
| Wear limit | 14.0 |
| Maximum difference between cylinders | 3.0 |
Assembling
- Tightening specification. Refer to OVERVIEW - CYLINDER HEAD .
Assemble in reverse order of disassembling. Note the following:
Secure all hose connections with hose clamps of the same type as those equipped by the factory.
-- Install the spark plugs. Refer to OVERVIEW - IGNITION SYSTEM .
-- Install the air filter housing. Refer to OVERVIEW - AIR FILTER HOUSING .
-- If the engine was started while the electrical connectors were disconnected, then the following fault is stored in the engine control module: "generate readiness code" in "Guided Functions " using the Vehicle Diagnostic Tester.