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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 543 (3.2L - Cooling System - Engine Code: CALA (Sedan)) >> 19 Cooling System >> Coolant Pipes >> Upper Coolant Pipes, Removing And Installing >> Removing

Upper Coolant Pipes, Removing And Installing: Removing

WARNING: This page is about a different car, the 2009 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Bolts And Intake Manifold
GWWA15-10000Courtesy of AUDI OF AMERICA, LLC
NOTE:

When installing, bring all cable ties back to same positions.

-- Drain the coolant. Refer to COOLANT, DRAINING AND FILLING .

-- Remove the intake manifold upper section. Refer to Fuel Pressure Sensor -G247-, REMOVING AND INSTALLING .

-- Remove the bolts -arrows- and the high pressure line protective plate -1-.

Fig 2: Identifying Nuts -Arrows- And Protective Plate -1-
GWWA24-10411Courtesy of AUDI OF AMERICA, LLC

-- Vehicles with secondary air system, remove the front secondary air hose -arrow- from its bracket and disconnect it; do to so press the release buttons.

Fig 3: Identifying Front Air Hose -Arrow
GWWA26-10731Courtesy of AUDI OF AMERICA, LLC
WARNING:

There is a risk of injury because the fuel is under very high pressure.

  • Reduce the fuel pressure down to residual pressure before opening high pressure area of the fuel injection system.
  • To reduce remaining residual pressure, place clean cloth around the connector and carefully loosen connector.

-- Reduce the fuel pressure in the high pressure area. Refer to BEFORE OPENING HIGH PRESSURE FUEL INJECTION SYSTEM .

-- Remove the threaded connection -1-.

Fig 4: Bolts
GWWA24-10421Courtesy of AUDI OF AMERICA, LLC

-- Loosen the union nuts -2- and -3- by counterholding at the connections.

-- Remove the bolts -arrows- on the retaining plates and the high pressure line.

-- Remove the high pressure line connections -arrow-.

Fig 5: Identifying High Pressure Line Connections
GWWA24-10412Courtesy of AUDI OF AMERICA, LLC
NOTE:

Lay a cloth below the coolant pipe to catch escaping coolant.

Fig 6: Coolant Pipe Clamp And Bolt
GWWA19-10516Courtesy of AUDI OF AMERICA, LLC

-- Remove the coolant hose -2- from the coolant pipe.

-- Remove the bolt -1- and remove the coolant pipe back out of the cylinder block -arrow-.