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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 542 (Glass & Window Regulators (Sedan)) >> 64 Glass, Window Regulators >> Rear Window >> Rear Window, Removing And Installing >> Rear Window, Removing And Installing, Wagon >> Damaged Rear Window, Removing

Damaged Rear Window, Removing

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WARNING:

When removing a window, always wear protective eyewear and leather gloves.

-- Protect body and interior from glass splinters.

-- Remove glass pieces from adhesive material.

-- Disconnect rear window defroster and window antenna connectors.

-- Bond flange all around with fabric reinforced adhesive tape.

-- Cut through the adhesive sealing material (with glass residue) in the from window opening using Window Cutter VAG1561A and Cutting Blade, Bent at Right Angle VAG1561/10

Preparations for the Installing the Rear Window

NOTE:

When reusing the undamaged window, cut the rest of the adhesive material on the window and flange with the Window Cutter VAG1561A and Window Cutter - Scraper (2 pc.) VAG1561/7+8 so it is even, but do not remove it completely.

The remaining material acts as a base for the new adhesive to be applied.

CAUTION:
  • Keep the adhesive surface free of dirt and grease.
  • Cut back the adhesive surface shortly before installing.
  • Do not prime or use a cleaning solution on the adhesive surface.

With New Window: 

-- Clean around the adhesion surface using Cleaning Solution D 009 401 04.

CAUTION:
  • Ceramic application on window is not primer.
  • It must be primed before the application of adhesive sealing material!

-- Apply the Glass-/Paint Primer D 009 200 02 as described.

Applying Primer: 

Fig 1: Applying Primer To Window Molding
GWWA64-10140Courtesy of AUDI OF AMERICA, LLC

-- Apply the glass/paint primer -3- evenly with one stroke using the applicator -2- over the adhesion area on the window -4-.

-- Beginning applying with saturated felt.

CAUTION:

Glass/paint primer conducts electricity and must not touch rear window defroster distributing wire.

Window Flange: 

-- If the window glass flange was damaged, the paint must be repaired and corrosion protection must be applied, if necessary. Refer to the Audi Paint Guide.

-- Clean the repaired area with Cleaning Solution D 009 401 04 and then apply Glass/Paint Primer D 009 200 02.

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