Removing an Undamaged Window

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>>C-pillar trim<< removed.
The high-mounted brake lamp is removed.

-- Disconnect rear window defroster and window antenna connectors and secure to center of window with adhesive tape.

WARNING:

When removing a window, always wear protective eyewear and leather gloves.

-- Unroll with the Cutting Tool for Bonded Windows - Wire Reel VAS6452/1 approximately 6.5 meters of cutting wire (approximately six turns) and cut it.

-- Cover the awl outlet under the body flange with tape -1- to prevent damaging it.

Fig 1: Identifying Special Cutting Tool Kit VAS 6452

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-- Feed both cutting wire ends -3- into the awl -2- and pull it in.

-- Place the cutting wire all the way around under the rear window as shown in illustration.

Fig 2: Identifying Cutting Wire Location

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-- Route cutting wire around rear window under the glass as shown in the illustration.

CAUTION:

The ends of the wire must not be twisted when cutting through the adhesive -arrow-.

-- Mount both reel devices on the inside of the windshield as shown in illustration.

Fig 3: Identifying Spool Location

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-- Insert the ends of the cutting wire -1- into the reel device -2-

Fig 4: Inserting Ends Of Cutting Wire Into Spool

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-- Tension the cutting wire using the spool -1- and insert the plastic film -2- taken from the Cutting Tool for Bonded Windows VAS6452 to protect the wire and the rear shelf.

Fig 5: Identifying Special Cutting Tool Kit Location

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-- Cut the first section open, while doing this, the wire is guided into the integrated roller -arrow- on the reel device.

Fig 6: Cutting First Section Open

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-- Insert an additional guide awl -2- into the adhesive and secure it to the windshield with the suction cup (as shown in illustration) to make sure that the wire runs as close to the windshield as possible.

Fig 7: Identifying Special Cutting Tool Kit Location

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-- Move the reel device and the guide awl (as shown in illustration) and cut free the section along the >>D-pillar<<.

Fig 8: Identifying Special Cutting Tool Kit D-Pillar Location

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-- Move the reel device and guide awl as shown in illustration.

-- Cut free the windshield further up to about the center.

Fig 9: Identifying Special Cutting Tool Kit Top Location

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-- Cut free the bottom of the windshield with the second reel device.

Fig 10: Identifying Special Cutting Tool Kit Bottom Location

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-- Move the reel device upward and insert the guide awl as shown in illustration.

Fig 11: Identifying Special Cutting Tool Kit D-Pillar Location

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-- Cut the window free moving upward along the >>D-pillar<<.

Fig 12: Identifying Special Cutting Tool Kit D-Pillar Location

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-- Move the reel device over the center of the windshield and over the first reel device (as shown in illustration) and cut free the rest of the windshield along the top.

Fig 13: Identifying Special Cutting Tool Kit Top Location

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-- Remove the window with suction cups.