Overview - Hydraulic Line, Reservoir, 6-Cylinder FSI, With Dynamic Steering

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The power steering pump is not designed to be serviced. If there are customer complaints, the cause must be determined using a pressure and leak test. If there is a malfunction, replace the power steering pump.

NOTE:

If power steering fluid is low in reservoir, check steering system for leaks.

If there are leaks in the area of the line connections, the lines/connections must first be inspected for leaks, tightened as necessary and wiped dry.

The power steering pump is delivered without oil. Before installing, fill pump with Hydraulic Fluid and turn pump by hand. Otherwise, the power steering pump may be noisy when operating or may even be damaged.

Fig 1: Vehicles With Dynamic Steering Overview (6-Cylinder FSI Engine)

Courtesy of AUDI OF AMERICA, LLC

Tensioning Strap
- Attach to body. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
Reservoir
- Note installed position. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
- Installation position of hoses on the reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
Cap with Dip Stick
- Fluid Level, Checking. Refer to POWER STEERING FLUID LEVEL, CHECKING .
Bolt
- 9 Nm
Bolt
- 9 Nm
Spring Clamp
- Remove and install with Hose Clip Pliers VAG1921
Return Hose
- From the hydraulic oil cooler to the reservoir
- Mounting on longitudinal member. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
- Note location on reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
- Note location on hydraulic oil cooler. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
Nut
- 6 Nm
Clip
Return Line
- From the power steering gear to the hydraulic oil cooler
- Mounting on the subframe. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
- Note location on reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
- Note location on hydraulic oil cooler. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
Clamp
- Tension using Hose Clip Pliers VAG1275A
- Always replace if removed
Bolt
- 9 Nm
Bolt
- 9 Nm
Seal
- Always replace if removed
Return Line
- From the power steering gear to the hydraulic oil cooler
  CAUTION:
  - Insert the return line completely when installing.
- Mounting on the subframe. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
- Installation location on the wiring connection. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
Hydraulic Oil Cooler
- Clipped to the condenser. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
- Removing and installing. Refer to HYDRAULIC OIL COOLER, REMOVING AND INSTALLING, 8-CYLINDER FSI, WITH DYNAMIC STEERING .
Power Steering Gear
- Allocate correct version.
- Removing and installing. Refer to HYDRAULIC POWER STEERING GEAR, REMOVING AND INSTALLING .
Bolt
- 20 Nm
Pressure Line
- From the power steering pump to the power steering gear
  CAUTION:
  - Insert the pressure line completely when installing.
- Mounting on crossbrace. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
- Wiring connection installation location. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
Rubber Bushing
- 6 Nm
Nut
- 6 Nm
Union Nut
- 40 Nm
- Wiring connection installation location. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
Pressure Line
- From the power steering pump to the power steering gear
  CAUTION:
  - Insert the pressure line completely when installing.
- Mounting on crossbrace. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
- Wiring connection installation location. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
Nut
- 9 Nm
Retaining Bracket
Connector
- For the engine mount
Bolt
- 20 Nm
Power Steering Pump -V119-
- With Power Steering Pump Regulator Valve -(V119)-
- The pump and control valve are a single component and are replaced together.
- Allocate correct version.
- Fill with Hydraulic Fluid before installing
- Delivery pressure, checking. Refer to POWER STEERING PUMP DELIVERY PRESSURE, CHECKING, 6-CYLINDER FSI .
- Removing and installing. Refer to OVERVIEW - POWER STEERING PUMP, 6-CYLINDER FSI, WITH DYNAMIC STEERING .
Bolt
- 20 Nm
Intake Hose
- Note location on reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
- Note power steering pump location. Refer to OVERVIEW - POWER STEERING PUMP, 6-CYLINDER FSI, WITHOUT DYNAMIC STEERING .