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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 5 (3.2L - Engine Mechanical, Engine Code(S): BKH) >> 10 - Engine - Assembly >> Engine (vehicles with manual transmission), removing and installing >> Engine and manual transmission, separating

Engine and manual transmission, separating

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Special tools, testers and auxiliary items required 

Work procedure 

NOTE:
  • All cable ties opened or cut during engine removal must be reinstalled at the same locations during installation.
  • Fig 1: Positioning Support Elements From VAS 6131/10 At Left/Right On Subframe
    GW00017865Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • Engine/transmission assembly removed and placed on Scissor Lift Table VAS 6131.
NOTE:
  • The support points for front of engine and tunnel cross member remain unchanged.
Fig 2: Identifying Scissor Lift Platform VAS 6131
GW00017863Courtesy of VOLKSWAGEN UNITED STATES, INC.
Platform coordinates Parts of support set for Audi VAS 6131/10 , VAS 6131/11 and VAS 6131/12
B4 1) /10-1 /10-4 /10-5 /10-11
G4 1) /10-1 /10-4 /10-5 /10-12
B7 /10-1 /10-4 /10-5 /10-11
G7 /10-1 /10-4 /10-5 /10-10
C10 /10-1 /10-4 /10-5 /12-1
F10 /10-1 /10-3 /10-5 /11-3
C15 1) /10-1 /10-2 /10-5 /11-2
F15 1) /10-1 /10-3 /10-5 /10-7
  • 1) The support elements remain unchanged.
Fig 3: Positioning/Removing Support Elements From VAS 6131/10 And VAS 6131/12 At Left On Engine
GW00017872Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 4: Positioning/Removing Support Elements From VAS 6131/10 And VAS 6131/11 At Right On Engine
GW00017873Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 5: Disconnecting Electrical Harness Connector For Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) G131
GW00017854Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • In the illustration, the electrical harness connector is depicted as installed.
  • Ignore - -.
Fig 6: Removing Nut At Left Bracket For Front Exhaust Pipe
GW00017874Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Ignore - -.
Fig 7: Removing Nuts & Left Front Exhaust Pipe With Catalytic Converter
GW00017875Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 8: Disconnecting Electrical Harness Connector For Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130
GW00017876Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • In the illustration, the electrical harness connector is depicted as installed.
  • Ignore - -.
Fig 9: Disconnecting Electrical Harness Connector For Back-Up Light Switch F4
GW00017877Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 10: Disconnecting Electrical Harness Connector For Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130
GW00017876Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • In the illustration, the electrical harness connector is depicted as installed.
  • Ignore - -.
Fig 11: Removing Nut At Right Bracket For Front Exhaust Pipe
GW00017878Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Ignore - -.
Fig 12: Removing Nuts & Right Front Exhaust Pipe With Catalytic Converter
GW00017879Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 13: Disconnecting Electrical Connector On Engine Speed (RPM) Sensor G28
GW00017880Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 14: Identifying Engine/Transmission Threaded Connections
GW00017881Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 15: Locating Clamping Bolts On Side Of Scissor Lift Table VAS 6131 And Pull Rear Table Section With Transmission Rearward
GW00017882Courtesy of VOLKSWAGEN UNITED STATES, INC.