Vacuum Pump, Removing And Installing, 2.0L TDI Diesel Engine

Removing

The vacuum pump is installed in the engine compartment facing the rear -arrow-.

Fig 1: Locating Vacuum Pump (2.0L TDI Diesel Engine)

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-- Carefully remove the engine cover.

Fig 2: Removing Engine Cover

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The plenum chamber bulkhead does not have to be removed.

-- Remove the diesel particulate filter pressure sensor -1- on the bracket.

-- Disconnect the wire -2- from the pressure sensor and carefully move it to the side.

Fig 3: Identifying Diesel Particulate Filter Pressure Sensor -1-, Pressure Sensor -2-

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-- Remove the pressure sensor bracket on the vacuum pump.

-- Remove the coolant pipe on the bracket and on the left engine transport strap and push it to the side.

-- Remove vacuum hose -1- from vacuum pump.

Fig 4: Identifying Vacuum Hose -1-

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-- Remove all the bolts on the vacuum pump sealing flange.

-- Remove the vacuum pump from the mount.

installing

Make sure the seal is correctly installed.

-- Position the vacuum pump tappet so it engages in the groove on the camshaft when vacuum pump is installed.

-- Insert the vacuum pump.

-- Make sure the seal is seated correctly.

-- Install and tighten all the bolts -arrows- on the vacuum pump sealing flange, refer to Figure, -item  1- Bolt.

Fig 5: Identifying Vacuum Hose -1-

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-- Connect the vacuum hose to the vacuum pump.

-- Install the coolant pipe into the bracket and to the left engine transport strap.

-- Install the diesel particulate filter pressure sensor bracket to the vacuum pump.

Fig 6: Identifying Diesel Particulate Filter Pressure Sensor -1-, Pressure Sensor -2-

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-- Tighten the bracket.

-- Install the pressure sensor lines into the bracket.

-- Tighten the pressure sensor -1-.

-- Install the engine cover.