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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 491 (Brake System - Hydraulic Components (Sedan) (As Of 01.2014)) >> 47 Hydraulic Components >> Front Brake Caliper >> Overview - Front Brake Caliper >> Overview - Front Brake Caliper, FN3 And 1LT Brake Caliper

Overview - Front Brake Caliper, FN3 And 1LT Brake Caliper

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NOTE:

Install complete repair kit when servicing.

New brake calipers are filled with brake fluid and are pre-bled.

Apply thin coat of Assembly Paste G 052 150 A2 to brake cylinders, pistons and seals.

Fig 1: Overview Of Front Brake Caliper (FN3 And 1LT)
GWWV47-0751Courtesy of AUDI OF AMERICA, LLC
  1. 1 -

    Caps

    • Remove the guide pins to remove.
    • Insert the guide pins after installation.
  2. 2 -

    Guide Pin

  3. 3 -

    Bleeder Valve

    • 13 Nm
    • Apply a thin coat of Assembly Paste G 052 150 A2 to the threads before screwing in.
  4. 4 -

    Protective Cap

    • Install on the bleeder valve
  5. 5 -

    Brake Caliper Housing

  6. 6 -

    Spring

    • Insert with both ends in holes of brake caliper housing
      NOTE:

      After installing in both holes, the retaining spring must be pressed under the brake carrier. If improperly installed, the wear of the outer brake pad cannot be adjusted, thereby increasing brake pedal travel.

  7. 7 -

    Bearing Bushing

  8. 8 -

    Brake Carrier

    • Bolt to brake caliper housing
  9. 9 -

    Seal

  10. 10 -

    Piston

    • Apply thin coat of Assembly Paste G 052 150 A2 to piston before inserting
    • Diameter 57 mm.
  11. 11 -

    Protective Cap

    • Do not damage the piston when inserting it.