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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 491 (Brake System - Hydraulic Components (Sedan) (As Of 01.2014)) >> 47 Hydraulic Components >> Brake Booster/Brake Master Cylinder >> Brake Master Cylinder, Removing And Installing >> Removing

Brake Master Cylinder, Removing And Installing: Removing

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Removing

-- Remove the plenum chamber cover. Refer to PLENUM CHAMBER COVER, REMOVING AND INSTALLING .

-- Remove the engine cover.

-- Remove the tower brace. Refer to TOWER BRACE, REMOVING AND INSTALLING .

-- Remove the plenum chamber bulkhead. Refer to OVERVIEW - BULKHEAD .

-- To protect against escaping brake fluid, place enough lint-free cloths in the area below the master brake cylinder.

-- Extract as much brake fluid as possible from the brake fluid reservoir with the Brake Charger/Bleeder Unit VAS5234.

WARNING:
  • Brake fluid must never come into contact with fluids containing mineral oils (oil, gas, cleaning solutions). Mineral oil damages the plugs and sleeves in the brake system.
  • Brake fluid is poisonous. NEVER siphon brake fluid with your mouth! Also due to its corrosive effect, brake fluid must not come into contact with paintwork.
  • Observe the disposal regulations.

-- Remove the brake fluid reservoir. Refer to BRAKE FLUID RESERVOIR, REMOVING AND INSTALLING .

-- Disconnect the brake lines -2- at brake master cylinder and seal the brake lines with plugs from the repair kit.

Fig 1: Brake Booster Bolts, Brake Lines & Brake Master Cylinder Bolts
GWWA47-0186Courtesy of AUDI OF AMERICA, LLC

-- Remove the brake master cylinder nuts -3-.

-- Remove brake master cylinder from brake booster.

-- Remove the brake master cylinder from the vehicle.

CAUTION:

Do not let any brake fluid run into the brake booster.