Gear Oil In Front Final Drive, Filling After Repair

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Special tools and workshop equipment required

Oil Collecting and Extracting Device VAG 1782
Hand Pump for Transmission Filling VAS 6617
Protective eyewear

Draining

The engine is off.
Move the vehicle onto a 4-column shop hoist or over a work pit so it is completely level.
Transmission fluid temperature: approximately 20 °C (68 °F) (room temperature).
Tightening specifications, refer to GEAR OIL DRAIN AND INSPECTION PLUGS OVERVIEW .

NOTE:

General repair instructions, refer to REPAIR INFORMATION .

Clean working conditions for the automatic transmission. Refer to CLEAN WORKING CONDITIONS .

Follow the disposal requirements.

Replace the ATF drain plug and seal.

Replace the plug for the ATF check and fill hole.

-- Place the VAG 1782 under the transmission.

WARNING:

Danger of eye injury.

Wear protective eyewear.

-- Remove the drain plug -arrow B- from the front final drive and drain the transmission fluid.

Fig 1: Identifying Fill Plug & Drain Plug Front Final Drive

Courtesy of AUDI OF AMERICA, LLC

CAUTION:

There is a risk of damaging the transmission.

Do not start the engine if there is no transmission oil in the front final drive.

-- Install the new drain plug -arrow B-.

Filling

Transmission fluid temperature: approximately 20 °C (68 °F) (room temperature).
Tightening specification, refer to GEAR OIL DRAIN AND INSPECTION PLUGS OVERVIEW .

-- Place the VAG 1782 under the transmission.

WARNING:

Danger of eye injury.

Wear protective eyewear.

-- Remove the drain plug -arrow A- from the front final drive.

Fig 2: Identifying Fill Plug & Drain Plug Front Final Drive

Courtesy of AUDI OF AMERICA, LLC

-- Install the adapter VAS 6617/6 and the adapter VAS 6617/2 into the transmission hand-tight.

Fig 3: Installing Adapter VAS 6617/6 And Adapter VAS 6617/2 Into Transmission Hand-Tight

Courtesy of AUDI OF AMERICA, LLC

-- Connect the VAS 6617 and fill the front final drive with approximately 0.9 liters of gear oil.

For the correct transmission fluid.

-- Wait 5 minutes.

NOTE:

A filling time of at least 5 minutes is required so that the internal oil level between the differential and oil fill space can equalize.

-- Remove the VAS 6617/6 from the transmission and let any extra oil drain out.

Specified value: The oil level is correct when the front final drive is filled to the lower edge of the filler opening. Fill the gear oil once more if necessary.

-- Tighten the new drain plug -arrow A- for the front final drive.

Fig 4: Identifying Fill Plug & Drain Plug Front Final Drive

Courtesy of AUDI OF AMERICA, LLC

NOTE:

It is not necessary to check the oil level again at this stage.