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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 489 (Brake System - Mechanical Components (Sedan) (As Of 01.2014)) >> 46 Mechanical Components >> Brake Pedal >> Mounting Bracket, Removing And Installing >> Mounting Bracket, Removing And Installing, Vehicles With Manual Transmission >> Removing

Mounting Bracket, Removing And Installing, Vehicles With Manual Transmission: Removing

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WARNING:

Lay clean cloths in the footwell to protect against brake fluid leaking from the clutch pedal.

-- Remove the driver side instrument panel cover -1 to 3-.

Fig 1: Identifying Driver Side Instrument Panel Cover
GWWA68-10158Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -C- on the footwell vent.

Fig 2: Identifying Footwell Vents
GWWA87-10491Courtesy of AUDI OF AMERICA, LLC

-- Remove the footwell vents -A-B-.

-- Remove the brake lamp sensor. Refer to BRAKE LAMP SENSOR, REMOVING AND INSTALLING .

-- Disconnect the connector from the accelerator pedal module.

-- Disconnect the brake pedal from the brake booster. Refer to BRAKE PEDAL, REMOVING FROM BRAKE BOOSTER .

WARNING:

If possible, leave the brake pedal stop installed; it could break the mount for the brake lamp sensor if the brake pedal is released too quickly.

-- Remove the over-center spring -2- from the clutch pedal -1-. Refer to OVER-CENTER SPRING, REMOVING AND INSTALLING for 0B2, or OVER-CENTER SPRING, REMOVING AND INSTALLING for 0B4 .

Fig 3: Actuating Clutch Pedal
GWWA30-10156Courtesy of AUDI OF AMERICA, LLC
NOTE:

When re-installing later, make sure the over-center spring is installed correctly.

-- Remove the pins in the clutch pedal -4- to the clutch master cylinder from the pedal arm -3-.

Fig 4: Identifying Mounting Pins
GWWA30-10160Courtesy of AUDI OF AMERICA, LLC
NOTE:

Unlatch the lock -1 and 2 - only when it is removed.

-- Release the clutch master cylinder using the Wrench - Ring 3355.

Rotate the tool clockwise -arrow-.

Fig 5: Releasing Clutch Master Cylinder
GWWA30-10163Courtesy of AUDI OF AMERICA, LLC

-- Remove the tower brace. Refer to TOWER BRACE, REMOVING AND INSTALLING

-- Remove the plenum chamber bulkhead. Refer to OVERVIEW - BULKHEAD .

-- Remove the cover -2- over the brake fluid reservoir.

Fig 6: Identifying Brake Master Cylinder Components
GWWA47-10054Courtesy of AUDI OF AMERICA, LLC

The cover -2- is not installed on all vehicle models.

-- Remove the bolts mounting the brake booster -1- to the mounting bracket.

Fig 7: Brake Booster Bolts, Brake Lines & Brake Master Cylinder Bolts
GWWA47-0186Courtesy of AUDI OF AMERICA, LLC

-- Remove the nuts -16- on the mounting bracket guides.

Fig 8: Overview Of Brake Pedal Components
GWWA46-10110Courtesy of AUDI OF AMERICA, LLC

-- Turn the steering wheel with the steering wheel adjustment as far as possible to the rear, toward the driver seat.

-- Turn the steering wheel to the straight-ahead position. The wheels face forward.

NOTE:

It is not necessary to remove the instrument cluster and steering in order to remove the steering column.

-- Remove the lower bolts -2- on the steering column.

Fig 9: Identifying Steering Intermediate Shaft
GWWA48-10179Courtesy of AUDI OF AMERICA, LLC

-- Remove the lower bolts -2 through 4- for the steering column and mounting bracket.

Fig 10: Identifying Lower Steering Column Bolts
GWWA48-10182Courtesy of AUDI OF AMERICA, LLC

-- Unclip the gap cover -2- from the upper trim -1- for the steering column switch module -arrow A-.

Fig 11: Disengaging Gap Cover From Upper Steering Column Switch Module Trim
GWWA68-10160Courtesy of AUDI OF AMERICA, LLC

-- Remove the cable guides on the steering column.

NOTE:

The steering wheel is not shown in the illustration. It is not necessary to remove the steering wheel and instrument cluster.

-- Remove the steering column bolts -1 and 2- on the central tube while supporting the steering column from below with the hand.

Fig 12: Identifying Steering Column Bolts
GWWA48-10183Courtesy of AUDI OF AMERICA, LLC
NOTE:

Loosen and remove the bolts -1 and 2- using a commercially available ratchet with a 3/8" drive and socket and extension.

-- Pull the steering column out of the steering shaft

-- Carefully lay down the steering column and steering wheel.

-- Remove the mounting bracket from the vehicle.

CAUTION:

When removing the mounting bracket, be careful not to pull the clutch master cylinder out of the hydraulic line.

The clutch master cylinder remains in the vehicle.