LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 483 (Front Suspension (Sedan)) >> 40 Front Suspension >> Suspension Strut And Upper Control Arm >> Suspension Strut, Servicing >> Servicing

Suspension Strut, Servicing: Servicing

WARNING: This page does not describe the selected car, but rather 18 other vehicles, including the 2016 Audi S4, 2016 Audi A4 Quattro, 2016 Audi A4, 2015 Audi S4, and 2015 Audi A4 Quattro. However, it is still accessible from the selected car via links, so may be relevant.

The shock absorber combination installed in the vehicle is indicated by the corresponding PR number on the vehicle data plate.

Fig 1: Coil Spring, Removing
GWWA40-10252Courtesy of AUDI OF AMERICA, LLC
  1. Spring Compressor Kit - Spring Tensioner VAG1752/1
  2. Shock Absorber Set - Extension SW6 T10001/7
  3. Shock Absorber Set - Reversible Ratchet T10001/11
  4. Shock Absorber Set - Socket T10001/3
  5. Spring Compressor Kit - Spring Retainer w/Inserts VAG1752/7

-- Clamp the suspension strut in the vise with the shock absorber fork installed.

-- Mark the installation location of the mounting bracket to the T-pin on the shock absorber tube (use a felt-tip pen).

-- Preload the coil spring with the Spring Compressor Kit - Spring Tensioner VAG1752/1 and Spring Compressor Kit - Spring Retainer w/Inserts VAG1752/7 until upper suspension strut is free.

-- Make sure the coil spring is seated in the spring holder -2- correctly.

Fig 2: Ensuring Coil Spring Is Seated In Spring Holder Correctly
GWWA40-10253Courtesy of AUDI OF AMERICA, LLC
  1. Spring Compressor Kit - Spring Tensioner VAG1752/1
  2. Spring Compressor Kit - Spring Retainer w/Inserts VAG1752/7

-- Remove the nut from the piston rod using the tools -2-, -3- and -4-.

Fig 3: Coil Spring, Removing
GWWA40-10252Courtesy of AUDI OF AMERICA, LLC
  1. Spring Compressor Kit - Spring Tensioner VAG1752/1
  2. Shock Absorber Set - Extension SW6 T10001/7
  3. Shock Absorber Set - Reversible Ratchet T10001/11
  4. Shock Absorber Set - Socket T10001/3
  5. Spring Compressor Kit - Spring Retainer w/Inserts VAG1752/7

-- Remove the individual components of the pretensioned suspension strut and coil spring with the Spring Compressor Kit - Spring Tensioner VAG1752/1.

Fig 4: Identifying Protective Cap, Bottom Spring Washer, And Spring Plate
GWWA40-0380Courtesy of AUDI OF AMERICA, LLC

-- Remove the cap -1- and the lower spring support -2-.

-- Loosen suspension strut -3- using plastic hammer and remove upward.

-- Drive the spring plate onto the new shock absorber using a plastic hammer.

Fig 5: Identifying Protective Cap, Bottom Spring Washer, And Spring Plate
GWWA40-0380Courtesy of AUDI OF AMERICA, LLC

-- Install the lower spring support and the cap.

-- Position the pretensioned coil spring on the lower spring support. End of spring coil must rest against stop -arrow- (permissible play maximum 2 mm).

Install mounting bracket with spring washer onto pre-loaded spring so that spring washer makes contact on end of spring coil -arrow- (permissible play max. 2 mm).

Fig 6: Identifying Mounting Bracket With Spring Washer On Pre-Loaded Spring
GWWA40-0381Courtesy of AUDI OF AMERICA, LLC

-- Position individual suspension strut components.

-- Tighten the nut using special tools. Refer to -item  1- Nut (See Figure).

-- Align the marking on the mounting bracket to the T-pin on the shock absorber tube and release the tension in the spring.

Mounting Bracket Installation Position 

Fig 7: Identifying Spring Mounting Tool VAG 1752/2
GWWA40-10257Courtesy of AUDI OF AMERICA, LLC

-- Install the Spring Compressor Kit - Strut Holder VAG1752/2 as shown in the illustration.

  1. Spring Compressor Kit - Supplementary Set - Slider VAG1752/18-3
  2. Spring Compressor Kit - Supplementary Set VAG1752/19
  3. Spring Compressor Kit - Strut Holder VAG1752/2
  4. Spring Compressor Kit - Supplementary Set - Clamp Plate VAG1752/19-1

-- Tension the suspension strut with spring compressor vertically in the Spring Compressor Kit - Strut Holder VAG1752/2.

-- Tension the suspension strut so the pin -1- or T-pin engages in the clamping jaw opening -2-.

Fig 8: Tension Suspension Strut So Pin Engages In Clamping Jaw Opening
GWWA40-10260Courtesy of AUDI OF AMERICA, LLC

-- In vehicles with electronic damping, make sure the Front Damping Adjustment Valve -- -1- or the wire connection -2- does not rest on the suspension strut tower mount -3-.

Fig 9: Identifying Front Damping Adjustment Valve -1-, Electrical Wiring Connection -2- & Suspension Strut Mount -3-
GWWA40-10251Courtesy of AUDI OF AMERICA, LLC

-- Disengage the locking lever and set the pointer to the 0° position -arrow-, then tighten the locking lever.

Fig 10: Disengaging Locking Lever And Set Pointer To 0 Degrees Position And Seizing Locking Lever
GWWA42-0056Courtesy of AUDI OF AMERICA, LLC

-- Adjust the mounting bracket so the Spring Compressor Kit - Supplementary Set VAG1752/19 for the respective side of the vehicle can be bolted to the mounting bracket.

Left Side 

Fig 11: Bolt Adjust Gage For Suspension Strut VAG 1752/19 Onto Mounting Bracket
GWWA40-10256Courtesy of AUDI OF AMERICA, LLC

-- Bolt Spring Compressor Kit - Supplementary Set VAG1752/19 onto mounting bracket -arrows L-.

Right Side 

Fig 12: Attach Adjust Gage For Suspension Strut VAG 1752/19 To Mounting Bracket
GWWA40-10255Courtesy of AUDI OF AMERICA, LLC

-- Bolt Spring Compressor Kit - Supplementary Set VAG1752/19 onto mounting bracket -arrows R-.

-- Now release tension on the Spring Compressor Kit - Spring Tensioner VAG1752/1 and remove.

NOTE:

When releasing the tension, make sure the ends of the spring lie on the spring support stops in the mounting bracket and the lower spring support.

-- Check adjustment, repeat procedure if necessary.

Permitted deviation: ±2°