Suspension Strut, Servicing: Servicing
The shock absorber combination installed in the vehicle is indicated by the corresponding PR number on the vehicle data plate.
- Spring Compressor Kit - Spring Tensioner VAG1752/1
- Shock Absorber Set - Extension SW6 T10001/7
- Shock Absorber Set - Reversible Ratchet T10001/11
- Shock Absorber Set - Socket T10001/3
- Spring Compressor Kit - Spring Retainer w/Inserts VAG1752/7
-- Clamp the suspension strut in the vise with the shock absorber fork installed.
-- Mark the installation location of the mounting bracket to the T-pin on the shock absorber tube (use a felt-tip pen).
-- Preload the coil spring with the Spring Compressor Kit - Spring Tensioner VAG1752/1 and Spring Compressor Kit - Spring Retainer w/Inserts VAG1752/7 until upper suspension strut is free.
-- Make sure the coil spring is seated in the spring holder -2- correctly.
- Spring Compressor Kit - Spring Tensioner VAG1752/1
- Spring Compressor Kit - Spring Retainer w/Inserts VAG1752/7
-- Remove the nut from the piston rod using the tools -2-, -3- and -4-.
- Spring Compressor Kit - Spring Tensioner VAG1752/1
- Shock Absorber Set - Extension SW6 T10001/7
- Shock Absorber Set - Reversible Ratchet T10001/11
- Shock Absorber Set - Socket T10001/3
- Spring Compressor Kit - Spring Retainer w/Inserts VAG1752/7
-- Remove the individual components of the pretensioned suspension strut and coil spring with the Spring Compressor Kit - Spring Tensioner VAG1752/1.
-- Remove the cap -1- and the lower spring support -2-.
-- Loosen suspension strut -3- using plastic hammer and remove upward.
-- Drive the spring plate onto the new shock absorber using a plastic hammer.
-- Install the lower spring support and the cap.
-- Position the pretensioned coil spring on the lower spring support. End of spring coil must rest against stop -arrow- (permissible play maximum 2 mm).
Install mounting bracket with spring washer onto pre-loaded spring so that spring washer makes contact on end of spring coil -arrow- (permissible play max. 2 mm).
-- Position individual suspension strut components.
-- Tighten the nut using special tools. Refer to -item 1- Nut (See Figure).
-- Align the marking on the mounting bracket to the T-pin on the shock absorber tube and release the tension in the spring.
Mounting Bracket Installation Position
-- Install the Spring Compressor Kit - Strut Holder VAG1752/2 as shown in the illustration.
- Spring Compressor Kit - Supplementary Set - Slider VAG1752/18-3
- Spring Compressor Kit - Supplementary Set VAG1752/19
- Spring Compressor Kit - Strut Holder VAG1752/2
- Spring Compressor Kit - Supplementary Set - Clamp Plate VAG1752/19-1
-- Tension the suspension strut with spring compressor vertically in the Spring Compressor Kit - Strut Holder VAG1752/2.
-- Tension the suspension strut so the pin -1- or T-pin engages in the clamping jaw opening -2-.
-- In vehicles with electronic damping, make sure the Front Damping Adjustment Valve -- -1- or the wire connection -2- does not rest on the suspension strut tower mount -3-.
-- Disengage the locking lever and set the pointer to the 0° position -arrow-, then tighten the locking lever.
-- Adjust the mounting bracket so the Spring Compressor Kit - Supplementary Set VAG1752/19 for the respective side of the vehicle can be bolted to the mounting bracket.
Left Side
-- Bolt Spring Compressor Kit - Supplementary Set VAG1752/19 onto mounting bracket -arrows L-.
Right Side
-- Bolt Spring Compressor Kit - Supplementary Set VAG1752/19 onto mounting bracket -arrows R-.
-- Now release tension on the Spring Compressor Kit - Spring Tensioner VAG1752/1 and remove.
When releasing the tension, make sure the ends of the spring lie on the spring support stops in the mounting bracket and the lower spring support.
-- Check adjustment, repeat procedure if necessary.
Permitted deviation: ±2°