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Overview - Drive Axle: Notes

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Peened triple roller joint AAR 2600i with an outer CV joint with an 85/88 mm diameter.

Peened triple roller joint AAR 3300i with an outer CV joint with an 94/100 mm diameter.

Peened triple roller joint AAR 3300i with an outer CV joint with an 99/106 mm diameter.

Fig 1: Overview Of Drive Axle Assembly
GWWA40-0487Courtesy of AUDI OF AMERICA, LLC
  1. Clamp
  2. Protective Boot with Triple Roller Joint Adapter
    • Protective joint boot must fit in groove and on joint contour.
    • Before tightening clamp, briefly raise CV boot to allow pressure to equalize.
  3. Clamp
  4. Locking Ring
    • Always replace if removed
    • Insert before mounting in ring groove (not visible with joint installed)
    • Before installing CV joint, align sealing ring in center with opening facing upward.
  5. Outer CV Joint
  6. Bolt
    • 200 Nm +180°
    • Always replace if removed
    • Before installing, clean the threads in the CV joint with a tap.
    • Follow the sequence when loosening and tightening the threaded connection between the drive axle and the wheel hub. Refer to DRIVE AXLE THREADED CONNECTION, LOOSENING AND TIGHTENING .
  7. Clamp
  8. CV Boot for Outer CV Joint
    • Check for tears and scuffing
    • Before tightening clamp, briefly raise CV boot to allow pressure to equalize.
  9. Clamp
  10. Drive Axle
  11. Locking Ring
  12. Triple Roller Star

    The chamfer -arrow- faces the drive axle splines.

    • When installing triple roller star on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.
  13. Locking Ring
    • Always replace if removed
    • Insert in shaft groove
  14. Bolt
    • Always replace if removed
    • Tightening specification. Refer to "OVERVIEW - WHEEL BEARING" -item  22 - Bolt.
  15. Joint