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Cooling system: Check freeze protection, add coolant, if necessary

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NOTE:
  • All new engines are filled with coolant additive G 12 Plus according to TL VW 774 F (purple color). G 12 Plus can be mixed with the previous coolant additives G 11 and G 12 (red). Ensure that the system is replenished only with G12 Plus (due to its positive properties).
  • G 12 Plus is suitable as a filled-for-life filling for cast iron and all-aluminum engines and gives optimum protection against freezing, corrosion damage, scaling and over-heating.
  • G 12 Plus increases the boiling point to 275 ° F (135 ° C) and ensures for a better heat dissipation.
  • The coolant portion of the mixture must amount to at least 40% (freeze protection to -13 ° F [-25 ° C]) and should not exceed 60% (freeze protection to -40 ° F [-40 ° C]). Otherwise the freeze protection will be reduced and the cooling efficiency will be worsened.
  • The freeze protection must be ensured to approximately -13 ° F (-25 ° C).

Checking freeze protection and adding coolant additive if necessary 

Special tools, testers and auxiliary items required 

Fig 1: Identifying Refractometer T10007
GW00000147Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Read the bright/dark boundary to obtain an accurate reading for the following tests. Place a drop of water on the glass to improve the readability of the bright/dark boundary. The bright/dark boundary can be clearly recognized on the "WATERLINE".
  • Check the concentration of the coolant additive using refractometer T10007 (operating instructions).
Fig 2: Identifying Refractometer Scales
GW00004480Courtesy of VOLKSWAGEN UNITED STATES, INC.

The scale - - of the refractometer is designed for coolant additives G 12; G12 Plus and G11.

Scale - - refers only to coolant additive G 13. (previously L80)

NOTE:
  • The freeze protection must be ensured to approximately -13 ° F [-25 ° C].
  • If for climatic reasons greater freeze protection is required, the amount of G 12 Plus can be increased, but only up to 60% (freeze protection to about -40 ° F [-40 ° C]), otherwise freeze protection and cooling effectiveness will be reduced.
  • If freeze protection is insufficient, drain off required quantity shown in freeze protection table and add coolant additive G 12 Plus.
NOTE:
  • Observe waste disposal regulations!
Freeze protection to ° C Difference amount in liters
Actual value Specified value 4-cylinder engines 6-cylinder engines 8-cylinder engines
0 -25 3,5 5,0 5,0
  -35 4,0 6,0 6,0
-5 -25 3.0 4,5 4,5
  -35 3,5 5,5 5,5
-10 -25 2.0 3,5 3,5
  -35 3.0 4,5 4,5
-15 -25 1,5 2.5 2.5
  -35 2.0 3,5 3,5
-20 -25 1,0 1,5 1,5
  -35 1,5 2.5 2.5
-25 -35 1,0 1,5 1,5
-30 -35 0,5 1,0 1,0
-35 -40 0,5 0,5 0,5

Checking coolant level and adding coolant if necessary 

Fig 3: Checking Coolant Level
GW00017537Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Determine cause of fluid loss which cannot be attributed to normal use and rectify (repair measure).

Mixture ratio: 

Freeze protection to Coolant additive G 12 Plus / TL VW 774 F Water
-25 ° C approx. 40% approx. 60 %
-35 ° C approx. 50 % approx. 50 %
-40 ° F approx. 60 % approx. 40%
NOTE:
  • Coolant additive G 12 Plus conforming to TL VW 774 F prevents freeze and corrosion damage, scaling, and raises the boiling point. For these reasons, the cooling system must be filled with radiator freeze and corrosion protection fluid all year round.
  • Especially in countries with tropical climates or when vehicle is driven under heavy load, the coolant improves the engine reliability by its increased boiling point.
  • The coolant concentration must not be reduced by adding water, even during the warmer season. The coolant additive ratio must be at least 40%.