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Electrolyte specific gravity - batteries with sealing plugs, checking

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CAUTION:
  • Prior to handling or servicing batteries, read, understand and observe the Warning and Safety Measures for lead-acid batteries Smoking, naked flames, fires and sparks: .
  • Always wear suitable protective clothing Eye protection and protective clothing: .
  • When disposing of batteries, always pay attention to the appropriate regulations for batteries and sulfuric acid.
  • Proper battery sealing plugs must be used to ensure differing battery cover systems are sealed correctly. Use genuine sealing plugs of same construction if lost or damaged.
  • The plugs must be installed with an O-ring seal.

Special tools, testers and auxiliary items required 

Fig 1: Identifying Commercially Available Hydrometer
GW00004084Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • The electrolyte specific gravity test in conjunction with the battery test provides specific information on battery condition.
  • The temperature of the battery electrolyte must be at least 10 ° C.
  • Electrolyte specific gravity can be checked immediately after charging battery.

Test sequence 

Fig 2: Hydrometer Specific Gravity Reading
GW00004086Courtesy of VOLKSWAGEN UNITED STATES, INC.
Charge condition in normal climatic zones specific gravity of electrolyte in kg/dm 3
discharged 1.12
half charged 1.20
well charged 1.28
Charge level in tropical countries specific gravity of electrolyte in kg/dm 3
discharged 1.08
half charged 1.16
fully charged 1.23

The specific gravity in normal climatic zones must be at least 1.24 kg/dm 3 . If specific gravity is too low in all battery cells:

Example 1: 

Battery cell: 1 2 3 4 5 6
specific gravity per cell in kg/dm 3 1.24 1.25 1.25 1.10 1) 1.24 1.25
  • 1) Specific gravity in cell 4 is too low (deviation is greater than 0.03 kg/dm 3 ).

* specific gravity in cell 4 is too low (deviation greater than 0.03 kg/dm 3 )

Example 2: 

Battery cell: 1 2 3 4 5 6
specific gravity per cell in kg/dm 3 1.26 1.26 1.25 1.14 1) 1.18 1) 1.24
  • 1) Specific gravity in cell 4 and 5 is too low (deviation is greater than 0.03 kg/dm 3 ).

* specific gravity in cells 4 and 5 is too low (deviation greater than 0.03 kg/dm 3 )

If specifications are not obtained:

NOTE:
  • The measured values for the electrolyte specific gravity of the individual battery cells must NOT deviate by more than 0.03 kg/dm 3 , otherwise battery has to be replaced.
  • Reinstall battery sealing plugs.
CAUTION:
  • Battery openings must be fitted with the correct plugs to ensure that battery cover (different types!) is properly secured. Always use correct sealing plugs (same as original equipment) in the event of loss or damage.
  • The plugs must be equipped with an O-ring seal.