Disc Set I And II, Removing And Installing: Removing

WARNING: This page is about a different car, the 2014 Audi A5, 2013 Audi A5, 2012 Audi A5, and 2011 Audi A5. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

Refer to REPAIR INFORMATION .

Refer to GUIDELINES FOR CLEAN WORKING CONDITIONS .

-- Secure the transmission on the engine and transmission holder. Refer to SECURING ON ENGINE AND TRANSMISSION HOLDER .

-- Remove the hydraulic control unit. Refer to HYDRAULIC CONTROL UNIT, REMOVING AND INSTALLING .

CAUTION:

Improper handling may damage the sealing seats on the disc sets.

Do not pry out the sensor rings.
Only remove with the described tool.

-- Remove sender wheel "I" using the :T40132 and :T10055 .

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-- Remove sender wheel "II" using the :T40132 and :T10055 .

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-- Remove the circlips -arrows-.

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-- Push the gearshift shaft toward the clutch side in direction of -arrow A- and secure with cable ties -arrow B-.

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-- Remove the oil pipe -arrow-.

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-- Remove the intermediate housing bolts -arrow-.

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-- Place the :T40387/1-3 on bearing "G" for disc set "II".

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-- Tighten the :T40387/1-1 on the intermediate housing with bolts -arrows- to 20 Nm.

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-- Remove the intermediate housing with the :T40387/1-2 from bearing "G".

-- Remove the intermediate housing, remove the puller and remove with the :T40387/1-3 .

-- Remove the intermediate housing seal -2-.

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-- Remove the oil guide piece "I" -1- ; to do so, carefully remove the retaining pins -arrows-.

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-- Remove the oil guide piece "II" -1- upward while paying attention to the connecting piece -arrow-.

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-- Insert the :T40387/2 all the way into disc set "II" and connect to the :VAS6213 .

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-- Build up a vacuum with the hand pump.

The disc set "II" opens, and the tension on the chain releases.

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CAUTION:

There is a risk of injury due to the disc set closing automatically.

The possibility for parts of the body to be pinched or crushed increases.
Lock the disc set immediately.

-- Place the :T40387/3 on the disc set axle "II" and check that it is securely locked.

The locking mechanism for the disc set remains inserted during the entire assembly procedure.

-- Reduce the vacuum, and remove the :VAS6213 with the :T40387/2 .

-- Unclip the guide rail -2- from the oil pipe -1-.

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CAUTION:

The heavy weight of the disc sets increases the risk of an accident.

Use a second technician for the following procedures.

-- Remove disc set "I" -3- together with disc set "II" -2- upward and place on a soft surface.

-- If necessary, remove the chain -1-.