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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 1305 (Gears, Hydraulic Controls (Servicing - MULTITRONIC 0AW) (Cabriolet)) >> Gears, Hydraulic Controls >> Clutch >> Input Shaft, Adjusting By Determining Air Gap >> Alignment Of Lining Plates:

Alignment Of Lining Plates:

WARNING: This page is about a different car, the 2014 Audi A5, 2013 Audi A5, 2012 Audi A5, and 2011 Audi A5. However, it is still accessible from the selected car via links, so may be relevant.
GWWA38-10057Courtesy of AUDI OF AMERICA, LLC
CAUTION:
  • The lining plates must be installed with the same alignment, thus the places without outside teeth -arrows- must always lie on top of each other. Only in this way is the adjustment correct; mark the input shaft cylinder for correct installation, if necessary.

-- Lastly, insert the new upper shim -5- with the same thickness as the old shim in the input shaft.

GWWA38-10081Courtesy of AUDI OF AMERICA, LLC
NOTE:

For the following measurements, all tool and component surfaces must be completely clean in order to obtain exact values.

GWWA38-10067Courtesy of AUDI OF AMERICA, LLC

-- Place the four :T40101  on the upper shim.

-- Lay a Ruler :T40100  centered over every two Calipers :T40101  .

GWWA38-10068Courtesy of AUDI OF AMERICA, LLC

-- Measure the shim with the :VAS6087  and note the measurement -A-.

GWWA38-10069Courtesy of AUDI OF AMERICA, LLC

-- Measure now with the :VAS6087  to the contact ring on the shaft (press plate contact surface) and note the measurement -B-.

GWWA38-10070Courtesy of AUDI OF AMERICA, LLC

-- Subtract both measurements "B - A" to obtain the clutch distance -K-.

GWWA38-10075Courtesy of AUDI OF AMERICA, LLC

Clutch distance calculation -K- : "B - A = K"

NOTE:

The corrugated spring washer -1- is installed under the clutch plate pack to perform measurements.

-- Repeat the measurement on opposite side of the input shaft and also determine the clutch distance -K-.

-- Offset the four calipers :T40101  and two rulers :T40100  by 90° on the input shaft and repeat measurements.

-- Using the four calculated values for the clutch distance -K-, calculate the average MK .

Average: "(value 1 + value 2 + value 3 + value 4) : 4 = MK "