Rear Steel Spring Shock Absorber, Repairing: Notes

Special Tools And Workshop Equipment Required 

• Socket:3165 
• Press Piece - 28x210mm:VW420 
• Shock Absorber Set:T10001 
• Torque Wrench 1332 40-200 Nm :VAG1332 
• Spring Compressor Kit:VAG1752 
• Spring Compressor Kit - Spring Tensioner:VAG1752/1 
• Spring Compressor Kit - Spring Retainer w/Inserts:VAG1752/5 
• Spring Compressor Kit - Strut Clamping Block:VAG1752/20 
• Kukko 45/2
• Ratchet (Commercially Available)

-- Remove the steel spring shock absorber. Refer to STEEL SPRING SHOCK ABSORBER, REMOVING AND INSTALLING .

Disassemble the Steel Spring Shock Absorber 

-- Clamp the steel spring shock absorber.

Fig 1: Clamp The Steel Spring Shock Absorber.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Spring Compressor Kit - Strut Clamping Block:VAG1752/20 

-- Make sure the coil spring -arrow- fits correctly in the tool.

Fig 2: Identifying Secure Fit Of Coil Springs In V.A.G 1752/4

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Spring Compressor Kit - Spring Tensioner:VAG1752/1 
2. Spring Compressor Kit - Spring Retainer w/Inserts:VAG1752/4 

-- Remove the support bearing cover.

-- Set up the tools as shown in the figure.

Fig 3: Set Up The Tools As Shown In The Figure.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Ratchet (Commercially Available)
2. Shock Absorber Set - Extension SW7:T10001/8 
3. Spring Compressor Kit - Spring Tensioner:VAG1752/1 
4. Spring Compressor Kit - Strut Clamping Block:VAG1752/20 
5. Spring Compressor Kit - Spring Retainer w/Inserts:VAG1752/4 
6. Shock Absorber Set - Socket:T10001/5 
7. Shock Absorber Set - Reversible Ratchet:T10001/11 

-- Pretension the coil spring until the upper support bearing is free.

-- Remove hex nut from piston rod.

-- Remove individual parts of the steel spring shock absorber.

-- Set up the tools as shown in the figure.

Fig 4: Set Up The Tools As Shown In The Figure.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. 45-2
2. Spring Compressor Kit - Strut Clamping Block:VAG1752/20 

-- Remove the stop cap from the shock absorber

-- Drive the spring plate off of the shock absorber.

Assemble the Steel Spring Shock Absorber 

Install in reverse order of removal. Note The Following:

-- Drive the spring plate off of the shock absorber.

-- Set up the tools as shown in the figure.

Fig 5: Set Up The Tools As Shown In The Figure.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Press Piece - 28x210mm:VW420 
2. Socket:3165 
3. Spring Compressor Kit - Strut Clamping Block:VAG1752/20 

-- Drive the stop cap off of the shock absorber.

-- Make sure the coil spring -arrow- fits correctly in the tool.

Fig 6: Identifying Secure Fit Of Coil Springs In V.A.G 1752/4

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Spring Compressor Kit - Spring Tensioner:VAG1752/1 
2. Spring Compressor Kit - Spring Retainer w/Inserts:VAG1752/4 

-- Install the lower spring support -1- properly in the spring washer -2-.

Fig 7: Identifying Lower Spring Support -1- In Lower Spring Washer -2-, Installation

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Engage the stop buffer -1- in the boot -2- -arrows-.

Fig 8: Engage The Stop Buffer -1- In The Boot -2- -Arrows-

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the boot on the shock absorber.

-- Engage the boot -1- with the retaining tabs -arrows- of the stop cap -2-.

Fig 9: Engage The Boot -1- With The Retaining Tabs -Arrow- Of The Stop Cap -2-

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- The end of the lower spring coil -1- must rest on the stop -arrow- of the lower spring support -2-.

Fig 10: End Of Lower Spring Coil -1- Must Rest On Stop -Arrow- Of Lower Spring Support -2-

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- The end of the upper spring coil -1- must rest on the stop -arrow- of the upper spring support -2-.

Fig 11: End Of Upper Spring Coil -1- Must Rest On Stop -Arrow- Of Upper Spring Support -2-

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the upper spring washer -2- properly on the upper spring support -1-.

Fig 12: Identifying Upper Spring Washer -2- On Upper Spring Support -1-, Installation

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The markings of the upper spring support and the upper spring washer must be aligned.

-- Engage the boot in the support bearing.

-- Tighten new hex nut to piston rod.

-- Relieve the tension on the Spring Tensioner:VAS6046  and remove from the coil spring.

-- Install the steel spring shock absorber. Refer to STEEL SPRING SHOCK ABSORBER, REMOVING AND INSTALLING .