Removing:

WARNING: This page is about a different car, the 2014 Volkswagen Touareg, 2013 Volkswagen Touareg, 2012 Volkswagen Touareg, and 2011 Volkswagen Touareg. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

The radiator module is comprised of the radiator, power steering cooler, condenser, and transmission oil cooler.

The radiator and condenser may have small indentations on the fins even when installed correctly. It is not damage. Radiators or condensers should not be replaced because of slight impressions like these.

-- Remove the fan shroud. Refer to FAN SHROUD, REMOVING AND INSTALLING .

-- Evacuate the refrigerant in the Air Conditioning (A/C) system. Refer to appropriate service information. .

-- Drain the coolant. Refer to COOLANT, DRAINING .

-- Place the :VAS6622 under the separating point on the transmission fluid cooler.

-- Remove the bolt -A- and the connections on the transmission fluid cooler. Catch any fluid coming out.

Fig 1: Identifying Transmission Fluid Cooler Line Connection

GWWN10-10436

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Seal the transmission oil cooler and pipes with sealing plugs.

-- Remove the refrigerant lines -A- from the radiator.

Fig 2: Locating Refrigerant Line Bolts

GWWN19-10518

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Seal the condenser and pipes with sealing plugs.

-- Open the clamp and remove the lower coolant hose from the radiator.

Fig 3: Identifying Radiator Connection Quick Release

GWWN19-10527

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Clamp off the power steering hoses and remove.

-- Open the clip -1- and disconnect the upper coolant hose from the radiator.

Fig 4: Lift The Retaining Clip -1- And Remove The Upper Coolant Hose From The Radiator.

GWWN19-10541

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the radiator Grill -1-. Refer to RADIATOR GRILLE .

Fig 5: Identifying License Plate Holder -2- And Center Air Guide Grille -3-

GWWN19-10513

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the license plate holder -2- and the center air grille -3-. Refer to appropriate service information. .

-- Open the air guide on both sides of the air guide opening in direction of -arrow- and remove the bolts -A-.

Fig 6: Folding Up Air Guide On Left And Right -Arrow- To Remove Screws -A- (25 Nm)

GWWN19-10545

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the lower radiator mounts from the radiator module over the longitudinal members.

-- Remove the bolts -arrow- (quantity: 3) from the air guide through the lowest air grille.

Fig 7: Air Guide Bolt

GWWN19-10546

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolt -arrow- next to the left and right headlamps.

Fig 8: Identifying Bolt

GWWN19-10547

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Push the radiator module toward the engine, open the clips -arrows- on the upper air guide on the radiator and remove it.

Fig 9: Identifying Remove Clips -Arrows- On Top Of Radiator

GWWN19-10548

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unlock the locking bolts -B- on both upper radiator mounts -A- by pushing them in direction of -arrow- and then pulling upward.

Fig 10: Pushing Locking Pins -B- In Both Radiator Mounts -A- In -Direction Of Arrow- To Remove Them

GWWN19-10549

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove both upper radiator mounts -A-.

-- Remove the radiator module upward.