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Power Steering, Removing And Installing: Removing

WARNING: This page is about a different car, the 2014 Volkswagen Touareg, 2013 Volkswagen Touareg, 2012 Volkswagen Touareg, and 2011 Volkswagen Touareg. However, it is still accessible from the selected car via links, so may be relevant.

Vehicles With An Air Spring Shock Absorber 

-- Activate the vehicle lift mode and place the vehicle on the lifting platform. Refer to VEHICLE LIFT MODE .

Continuation For All Vehicles 

-- Remove the noise insulation. Refer to NOISE INSULATION .

-- Loosen the wheel bolts.

-- Raise the vehicle.

-- Remove the wheels.

-- Clamp off the suction hose at the power steering fluid reservoir -2-.

Fig 1: Clamp Off The Suction Hose At The Power Steering Fluid Reservoir -2-.
GWWN48-10528Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Hose Clamps - Up To 25mm:3094 

-- Remove the noise insulation. Refer to NOISE INSULATION .

-- Clamp off the return line.

Fig 2: Clamp Off The Return Line
GWWN48-10527Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Hose Clamps - Up To 25mm:3094 

-- Loosen nut of track rod ball joint, but do not unscrew yet.

Fig 3: Loosen Nut Of Track Rod Ball Joint
GWWN48-10534Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
CAUTION:

To protect thread, screw nut on pin a few turns.

-- Remove the tie rod end from the wheel bearing housing and remove the nut.

  1. Puller - Ball Joint:T10187 

-- Remove the left tie rod from the steering gear.

Fig 4: Identifying V.A.G 1923 -1- And V.A.G 1332 -2-
GWWN48-10537Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Torque Wrench Insert - Open Jaw:VAG1923 
  2. Torque Wrench 1332 40-200 Nm :VAG1332 

-- If equipped, remove screws -arrows-.

Fig 5: Identifying Heat Shield -1- And Universal Joint -2-, Removal
GWWN48-10512Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove heat shield -1- on steering gear -2-.

-- Turn the steering gear to the right to the stop.

-- Remove the bolt -arrow- of the universal joint -1-.

Fig 6: Identifying Bolt -Arrow- Of Universal Joint -1-
GWWN48-10513Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the universal joint -1- from the power steering gear -2-.

-- Release and disconnect the harness connector -1- from the Servotronic Solenoid Valve -N119-.

Fig 7: Disconnect The Harness Connector -1- From The Servotronic Solenoid Valve -N119-.
GWWN48-10531Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the brackets for the hydraulic lines -1-.

Fig 8: Identifying Pressure Line And Return Line -2- To Steering Gear
GWWN48-10530Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove pressure line and return line -2- from steering gear.

-- Unscrew the threaded connection -arrows- from the heat shield -1-.

Fig 9: Identifying Threaded Connection -Arrows- From Heat Shield -1-
GWWN48-10529Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove heat shield.

-- Unscrew the threaded connection -arrows- from the steering gear.

Fig 10: Identifying Threaded Connections -Arrows-
GWWN48-10532Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Slide steering gear to right side of vehicle direction of -arrow 1-.

-- Move the steering gear downward on the left side.

-- Then remove the steering gear downward toward the left side of vehicle direction of -arrow 2-.

Fig 11: Identifying Removal Of Steering Gear
GWWN48-10533Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.