Front Output Flange/Driveshaft Seal, Replacing, Transfer Case Without Flange: Removing

WARNING: This page is about a different car, the 2014 Volkswagen Touareg, 2013 Volkswagen Touareg, 2012 Volkswagen Touareg, and 2011 Volkswagen Touareg. However, it is still accessible from the selected car via links, so may be relevant.

-- Remove the noise insulation.

-- Remove the front driveshaft. Refer to FRONT DRIVESHAFT, REMOVING AND INSTALLING .

-- Place the Used Oil Collection and Extraction Unit :SMN372500 under the transfer case.

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-- Remove the drain plug -2- and drain the transmission fluid.

-- Re-install the oil drain plug with Locking Fluid :AMV 185 101 A1 . Tightening specification. Refer to TRANSFER CASE, CHECKING TRANSMISSION FLUID LEVEL - Tightening Specification .

-- Remove the dust cap -A- with a pry lever -B-.

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Always replace the dust cap.

-- Make a hole in the center of the shaft seal with a Drift.

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-- Install the 4 mm diameter -arrow- screws.

NOTE:

Do not damage sealing surface on the input shaft when doing so.

Be careful not to install the screw too deep otherwise the bearing underneath will get damaged.

-- Remove the shaft seal using the Puller - Unit Injector :T10055 .

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