Radiator, Removing And Installing: Removing
If there are small impressions on the fins. Refer To COOLER AND CONDENSER ASSEMBLY .
-- Drain the coolant. Refer To COOLANT, DRAINING AND FILLING .
-- Remove The Front Impact Member. Refer To IMPACT MEMBER, REMOVING AND INSTALLING .
Vehicles from MY 2012
-- Install The Right Headlamp Housing Mount. Refer To OVERVIEW - HEADLAMPS / HEADLAMP, REMOVING AND INSTALLING .
Continuation For All Vehicles
-- Open the clamp -1- and remove the coolant hose from the radiator.
Ignore item -2-.
Danger of personal injury due to the coolant fan turning on by itself.
- Disconnect the connectors before working near the fan shroud.
-- Disconnect the coolant fan connectors -1 and 2-, to do this, push the clamp to the rear -arrow- and push the release down.
-- Free up the wiring harness.
-- Remove the bolts -arrows- and then remove the left and right air guide -1- from the air filter housing.
-- Unclip the left and right air guide -1-.
-- Release the retaining tabs in direction of -A arrows- and remove the left and right air ducts -1- upward in direction of -arrow B-.
-- Lift the clamps -1 and 2- and remove the right upper coolant hoses from the radiator.
Vehicles without Adaptive Cruise Control (ACC)
-- Remove the nuts -3- from the front bracket on the engine oil cooler.
-- Remove the nut -4- on the refrigerant line clamp.
Ignore items -1 and 2-.
-- Remove the nut -1- on the hose/line assembly clamp.
-- Remove the bolts -arrows- and tie up the front oil cooler to the right.
Vehicles with ACC
-- Remove the front engine oil cooler. Refer To ENGINE OIL COOLER, REMOVING AND INSTALLING, FRONT .
-- Remove the nuts -1 and 2-.
-- Remove the bolts -arrows- and then remove the bracket -3- for the front engine oil cooler.
-- Remove the nuts -2- and then remove the bracket -1- for the front engine oil cooler.
-- Remove the nut -3- on the refrigerant line clamp.
Continuation for All Vehicles
-- Place the Used Oil Collection and Extraction Unit:SMN372500 under the separating point.
-- Remove the bolts -1 and 2- and the ATF pipes.
-- Seal the open lines and connections with clean plugs from the Engine Bung Set:VAS6122 .
The installation location is shown with the engine removed.
Vehicles with Hydraulic Power Steering
-- Remove the bolts -arrows-.
-- Remove the hydraulic fluid cooler -1- to the left and then swivel it upward.
Condenser with an Angled Connection for the Refrigerant Pipe
-- Have a second technician release the retaining clamps -1- in direction of -arrow A- and remove the condenser -2- upward out of the mounts on the radiator -B arrows-.
There is a risk of damaging the condenser and refrigerant lines and hoses.
- Do not stretch, kink or bend refrigerant lines and hoses.
-- Tip The Condenser With The Lines Connected Forward.
Condenser With An Straight Connection For The Refrigerant Pipe
-- Remove The Condenser. Refer To CONDENSER, REMOVING AND INSTALLING .
Continuation For All Vehicles
-- Remove the left and right bolts -1- and remove the radiator console with the radiator from the lock carrier in direction of -arrow-.
-- Lower the radiator slightly.
-- Release the left and right radiator retaining pins and remove by pulling upward in direction of -arrows-.
-- Remove the radiator.
-- Press the fan shroud left and right locking tabs at the same time in direction of -arrow- and remove the fan shroud upward from the radiator.