Engine And Transmission, Separating, Vehicles With Manual Transmission: Procedure

• Engine/Transmission Assembly Removed And Placed On The :VAS6131B  .

-- Remove Electrical Connectors From Bracket And Disconnect: 

Fig 1: Identifying Heated Oxygen Sensor (HO2S) -G108- & Oxygen Sensor (O2S) 2 After Catalytic Converter -G131-

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2  - For Heated Oxygen Sensor 2 -G108-

3  - For Oxygen Sensor 2 after Catalytic Converter -G131-

-- Remove The Nuts -Arrows- Using :T40220  .

-- Remove The Bolt -1- And The Left Catalytic Converter.

Fig 2: Identifying Left Catalytic Converter, Nuts & Bolt

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-- Remove Electrical Connectors From Bracket And Disconnect:

Fig 3: Component Location: Cylinder Bank 1 (right) Oxygen Sensors

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2  - For Oxygen Sensor after Three Way Catalytic Converter -G130-

3  - For Heated Oxygen Sensor -G39-

-- Remove The Nuts -arrows- Using :T40220  .

-- Remove The Bolt -1- And The Right Catalytic Converter.

Fig 4: Identifying Nuts And Bolt, Removal

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-- Disconnect The Electrical Connectors -1- Leading To The Steering Gear And -2- On The Engine Speed Sensor -G28- And Free Up The Electrical Wires.

Fig 5: Disconnect Connector From Servotronic Solenoid Valve

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-- Disconnect electrical connector -2- on Back-Up Lamp Switch -F4-.

Fig 6: Attaching Bolts And For Selector Rod And Push Rod

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-- Remove The Left And Right Drive Axles From The Transmission Flange Shafts.

-- Remove The Lower Cover -1- From The Transmission In Direction Of -arrow-.

Fig 7: Identifying Transmission Lower Cover

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-- Attach the :T40257  onto the :T40263  .

Fig 8: Identifying Notch -Arrow A- On T40257 Must Face Color Dash -Arrow B- On Vibration Damper

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-- Attach the adapter to the bolts on the vibration damper.

• The Notch -arrow A- On The :T40257  Must Face The Color Dash -Arrow B- On The Vibration Damper.

-- Remove The Six Drive Plate Bolts -Arrow- By Turning The Crankshaft 60° In Direction Of Engine Rotation.

Fig 9: Identifying Clutch Module First Bolt Installation Location

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-- Equip The :VAS6131B  With The :VAS6131/10  , :VAS6131/13-7  , and :VAS6131/14  As Follows:

Fig 10: Identifying Scissor Lift Platform VAS 6131

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-- Secure The :VAS6131/13-7  To The Engine In The Threaded Hole With A M10 X 65 Bolt On The Front To The Right, As Shown In The Illustration.

Fig 11: Identifying VAS 6131/13-7

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-- Tighten The :VAS6131/13-7  To 20 Nm  On The Scissor Lift Table.

-- Attach The Mounting Elements From The :VAS6131/10  And :VAS6131/14  On The Front Of The Transmission, As Shown In Illustration.

Fig 12: Attaching Mounting Elements From Support Set For Audi VAS 6131/10

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-- Turn The Left And Right Spindles Upward Until The :VA 6131/14  Rests Firmly Against The Transmission.

-- Attach Mounting Element Base Plates To :VAS6131B  And Tighten To 20 Nm. 

-- Remove The Starter Bolts -1 And 2-.

Fig 13: Checking If Alignment Sleeves -A- For Centering Engine/Transmission Are In Cylinder Block

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-- Press The Starter Off The Transmission And Leave It In The Installation Position.

-- Remove The Remaining Bolts -3 Through 11- That Attach The Engine To The Transmission.

-- Loosen The Clamping Screws -1- On Sides Of :Vas6131B  And Pull The Rear Table Top With The Transmission Toward Rear In Direction Of -arrow-.

Fig 14: Locating Bolts -1- On Sides Of VAS 6131 A And Pull Rear Table Plate With Transmission Toward Rear -Arrow-

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