LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 112 (Engine Mechanical (H4DO)) >> General Description >> Specification

Section 112 (Engine Mechanical (H4DO)): General Description: Specification

WARNING: This page is about a different car, the 2012 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
GENERAL SPECIFICATION CHART

Engine Model 2.5 L
Cylinder arrangement Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine
Valve system mechanism Chain driven, double overhead camshaft, 4-valve/cylinder
Bore x Stroke mm (in) 94.0 x 90.0 (3.70 x 3.54)
Displacement cm3 (cu in) 2, 498 (152.43)
Compression ratio 10
Compression pressure (at 200 - 300 rpm) kPa (kg/cm2 psi) Standard 1, 050 - 1, 400 (11 - 14, 152 - 203)
Number of piston rings Pressure ring: 2, Oil ring: 1
Intake valve timing Open Max. retard ATDC 12°
Min. advance BTDC 43°
Close Max. retard ABDC 76°
Min. advance ABDC 21°
Exhaust valve timing Open BBDC 37°
Close ATDC 11°
Cam clearance mm (in) Intake 0.13±0.03 (0.0051±0.0012)
Exhaust 0.24±0.03 (0.0094±0.0012)
Idling speed (Select lever is in "P" or "N" range on AT model; Gear shift lever is in neutral position on MT model.) rpm No load Standard AT model: 675±100
MT model: 650±100
A/C ON Standard 850±100
Ignition order 1 → 3 → 2 → 4
Ignition timing BTDC/rpm Standard AT model: 16°±10°/675
MT model: 16°°10°/650
NOTE: OS: Oversize US: Undersize
GENERAL SPECIFICATION CHART

Camshaft Bending limit mm (in) 0.020 (0.00079)
Cam lobe height mm (in) Intake Standard 40.89 - 40.99 (1.610 - 1.614)
Exhaust Standard 40.15 - 40.25 (1.581 - 1.585)
Cam base circle diameter mm (in) Standard 34.0 (1.339)
Journal O.D. mm (in) Standard 25.946 - 25.963 (1.0215 - 1.0222)
Oil clearance mm (in) Standard 0.037 - 0.072 (0.0015 - 0.0028)
Thrust clearance mm (in) Standard 0.068 - 0.116 (0.0027 - 0.0047)
Cylinder head Warping limit (Mating surface with cylinder block) mm (in) 0.035 (0.0014)
Grinding limit mm (in) 0.1 (0.004)
Standard height mm (in) 98.5 (3.878)
Valve seat Seating angle between valve and valve seat 90°
Contacting width between valve and valve seat mm (in) Intake Standard 0.8 - 1.6 (0.031 - 0.063)
Exhaust Standard 1.1 - 1.7 (0.043 - 0.067)
Valve guide Clearance between the valve guide and valve stem mm (in) Intake Standard 0.030 - 0.057 (0.0012 - 0.0022)
Exhaust Standard 0.040 - 0.067 (0.0016 - 0.0026)
Inside diameter mm (in) Standard 5.500 - 5.512 (0.2165 - 0.2170)
Valve stem outer diameters mm (in) Intake Standard 5.455 - 5.470 (0.2148 - 0.2154)
Exhaust Standard 5.445 - 5.460 (0.2144 - 0.2150)
Valve guide protrusion amount mm (in) Standard 11.4 - 11.8 (0.449 - 0.465)
Valve Head edge thickness mm (in) Intake Standard 0.8 - 1.2 (0.031 - 0.047)
Exhaust Standard 1.0 - 1.4 (0.039 - 0.055)
Overall length mm (in) Intake 103.8 (4.087)
Exhaust 94.1 (3.705)
Valve spring Free length mm (in) Standard 41.06 (1.617)
Tension/spring height N (kgf, lb)/mm (in) Set Standard 182 - 210 (18.56 - 21.41, 40.92 - 47.22)/33.0 (1.299)
Lift Standard 552 - 610 (56.29 - 62.20, 124.11 - 137.15)/22.0 (0.866)
Squareness Standard 2.5°, 2.1 mm (0.083 in) or less
Valve shim Inside diameter mm (in) Standard 5.500 - 5.560 (0.2165 - 0.2189)
Valve stem end outer diameters mm (in) Standard 5.455 - 5.470 (0.2148 - 0.2154)
Clearance between the valve shim and valve stem end mm (in) Standard 0.030 - 0.105 (0.0012 - 0.0041)
Cylinder block Warping limit (Mating surface with cylinder head) mm (in) 0.025 (0.00098)
Grinding limit mm (in) 0.1 (0.004)
Standard height mm (in) 205.0 (8.07)
Cylindrically mm (in) Standard 0.015 (0.0006)
Out-of-roundness mm (in) Standard 0.010 (0.0004)
Clearance between cylinder and piston at 20°C (68°F) mm (in) Standard 0.015 - 0.035 (0.00059 - 0.00138)
Inner diameter of cylinder liner boring limit (diameter) mm (in) To 94.505 (3.7207)
Piston Piston grade point mm (in) 13.3 (0.52)
Outer diameter mm (in) Standard A 93.980 - 93.990 (3.7000 - 3.7004)
B 93.970 - 93.980 (3.6996 - 3.7000)
0.25 (0.0098) OS 94.220 - 94.240 (3.7094 - 3.7102)
0.50 (0.0197) OS 94.470 - 94.490 (3.7193 - 3.7201)
Piston pin Degree of fit Piston pin must be fitted into position with thumb at 20°C (68°F).
Clearance between piston pin hole and piston pin mm (in) Standard 0.004 - 0.008 (0.0002 - 0.0003)
Piston ring Piston ring gap mm (in) Top ring Standard 0.20 - 0.30 (0.0079 - 0.0118)
Second ring Standard 0.30 - 0.45 (0.0118 - 0.0177)
Oil ring Standard 0.20 - 0.50 (0.0079 - 0.0197)
Clearance between piston ring and piston ring groove mm (in) Top ring Standard 0.040 - 0.080 (0.0016 - 0.0031)
Second ring Standard 0.030 - 0.070 (0.0012 - 0.0028)
Connecting rod and connecting rod bearing Bend or twist per 100 mm (3.94 in) in length mm (in) Limit 0.10 (0.0039)
Thrust clearance mm (in) Standard 0.070 - 0.330 (0.0028 - 0.0130)
Oil clearance mm (in) Standard 0.017 - 0.047 (0.0007 - 0.0019)
Bearing size (Thickness at center) mm (in) Standard 1.492 - 1.508 (0.0587 - 0.0594)
0.03 (0.0012) US 1.511 - 1.515 (0.0595 - 0.0596)
0.05 (0.0020) US 1.521 - 1.525 (0.0599 - 0.0600)
0.25 (0.0098) US 1.621 - 1.625 (0.0638 - 0.0640)
Bushing of small end Clearance between piston pin and bushing at connecting rod small end mm (in) Standard 0.004 - 0.026 (0.0002 - 0.0010)
Crankshaft and crankshaft bearing Bending limit mm (in) 0.035 (0.0014)
Crank pin Out-of-roundness mm (in) Standard 0.005 (0.0002)
Cylindrically mm (in) Standard 0.006 (0.0002)
Grinding limit (dia.) mm (in) To 47.726 (1.8790)
Crank journal Out-of-roundness mm (in) Standard 0.005 (0.0002)
Cylindrically mm (in) Standard 0.006 (0.0002)
Grinding limit (dia.) mm (in) To 67.735 (2.6667)
Crank pin outer diameter mm (in) Standard 47.976 - 48.000 (1.8888 - 1.8898)
0.03 (0.0012) US 47.946 - 47.970 (1.8876 - 1.8886)
0.05 (0.0020) US 47.926 - 47.950 (1.8868 - 1.8878)
0.25 (0.0098) US 47.726 - 47.750 (1.8790 - 1.8799)
Crank journal outer diameter mm (in) Standard 67.985 - 68.009 (2.6766 - 2.6775)
0.03 (0.0012) US 67.955 - 67.979 (2.6754 - 2.6763)
0.05 (0.0020) US 67.935 - 67.959 (2.6746 - 2.6755)
0.25 (0.0098) US 67.735 - 67.759 (2.6667 - 2.6677)
Bearing size (Thickness at center) mm (in) #1,#2, #3, #4 Standard 2.495 - 2.513 (0.0982 - 0.0989)
0.03 (0.0012) US 2.519 - 2.522 (0.0992 - 0.0993)
0.05 (0.0020) US 2.529 - 2.532 (0.0996 - 0.0997)
0.25 (0.0098) US 2.629 - 2.632 (0.1035 - 0.1036)
#5 Standard 2.493 - 2.511 (0.0981 - 0.0989)
0.03 (0.0012) US 2.517 - 2.520 (0.0991 - 0.0992)
0.05 (0.0020) US 2.527 - 2.530 (0.0995 - 0.0996)
0.25 (0.0098) US 2.627 - 2.630 (0.1034 - 0.1035)
Thrust clearance mm (in) Standard 0.130 - 0.308 (0.00512 - 0.01213)
Oil clearance mm (in) Standard 0.013 - 0.031 (0.00051 - 0.00122)