LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 110 (Manual Transmission And Differential) >> Manual Transmission Assembly >> Removal

Manual Transmission Assembly: Removal

WARNING: This page is about a different car, the 2012 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Set the vehicle on a lift.
  2. Open the front hood.
  3. Disconnect the ground cable from battery.
  4. Drain transmission gear oil completely. < Ref. to REPLACEMENT , Transmission Gear Oil. >
  5. Remove the air intake boot. < Ref. to REMOVAL , Air Intake Boot. >
  6. Disconnect the following connector.
    Fig 1: Neutral Position Switch Connector And Back-Up Light Switch Connector
    G07665912Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the ground cord.
    Fig 2: Ground Cord
    G07665913Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the engine harness connectors, and then remove the engine hanger rear.
    Fig 3: Engine Harness Connectors And Engine Hanger Rear
    G07665914Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the starter. < Ref. to REMOVAL , Starter. >
  10. Remove the operating cylinder from the transmission, and suspend on a wire.
    Fig 4: Locating Operating Cylinder Bolts
    G07665915Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the pitching stopper.
    Fig 5: Pitching Stopper
    G07665916Courtesy of SUBARU OF AMERICA, INC.
  12. Disconnect two ground cables from rear end of the engine.
    Fig 6: Ground Cables
    G07665917Courtesy of SUBARU OF AMERICA, INC.
  13. Set the ST.

    ST1 41099AA010 ENGINE SUPPORT BRACKET

    ST2 41099AA020 ENGINE SUPPORT

    Fig 7: Installing ST
    G07665918Courtesy of SUBARU OF AMERICA, INC.
  14. Lift up the vehicle.
  15. Remove the under cover. < Ref. to REMOVAL , Front Under Cover. >
  16. Remove the front and center exhaust pipes. < Ref. to REMOVAL , Front Exhaust Pipe. > < Ref. to REMOVAL , Center Exhaust Pipe. >
  17. Remove the rear exhaust pipe and muffler. < Ref. to REMOVAL , Rear Exhaust Pipe. > < Ref. to REMOVAL , Muffler. >
    CAUTION: When removing the exhaust pipes, make sure that each exhaust pipe does not drop off.
  18. Remove the bolts which hold upper side of transmission to engine.
    Fig 8: Locating Bolts Of Upper Side Transmission
    G07665919Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the heat shield cover.
    Fig 9: Heat Shield Cover
    G07665920Courtesy of SUBARU OF AMERICA, INC.
  20. Remove the hanger bracket from the right side of transmission.
    Fig 10: Hanger Bracket Bolts
    G07665921Courtesy of SUBARU OF AMERICA, INC.
  21. Remove the propeller shaft. < Ref. to REMOVAL , Propeller Shaft. >
  22. Disconnect the gear shift rod and the stay from the transmission.
    1. Disconnect the stay from the transmission.
    2. Disconnect the gear shift rod from the transmission.
      Fig 11: Stay And Gear Shift Rod
      G07665922Courtesy of SUBARU OF AMERICA, INC.
  23. Disconnect the stabilizer link from the front arm.
    Fig 12: Locating Front Arm Stabilizer Link Bolt
    G07665923Courtesy of SUBARU OF AMERICA, INC.
  24. Remove the bolt securing the ball joint of the front arm to the housing, then separate the front arms and the housing.
    Fig 13: Front Arm And Boll Joint With Mounting Bolt
    G07665924Courtesy of SUBARU OF AMERICA, INC.
  25. Using a crowbar, remove the left and right front drive shaft from the transmission.
    Fig 14: Removing Left And Right Front Drive Shaft From Transmission Using Crowbar
    G07665925Courtesy of SUBARU OF AMERICA, INC.
  26. Remove the bolts and nuts which hold lower side of transmission to engine.
    Fig 15: Locating Bolts And Nuts Of Lower Side Transmission
    G07665926Courtesy of SUBARU OF AMERICA, INC.
  27. Place the transmission jack under the transmission.
    CAUTION: Always support the transmission case with a transmission jack.
    Fig 16: Placing Transmission Jack Under Transmission
    G07665927Courtesy of SUBARU OF AMERICA, INC.
  28. Remove the front crossmember and rear cross-member from the vehicle.
    Fig 17: Locating Front Crossmember And Rear Cross-Member Bolts
    G07665928Courtesy of SUBARU OF AMERICA, INC.
  29. While lowering the transmission jack, tighten the turnbuckle of the ST, and incline the engine unit rearward.
  30. Remove the transmission.
    NOTE: Move the transmission jack towards the rear until the main shaft is withdrawn from the clutch disc.
  31. Separate the transmission assembly from the transmission cushion rubber.