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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 1082 (Automatic Transmission - 10R80 (2 Of 2)) >> Removal And Installation >> Transmission >> Removal

Removal And Installation: Transmission: Removal

WARNING: This page is about a different car, the 2018 Lincoln Navigator. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting .
  2. Remove the engine appearance cover retainers, release the engine appearance cover from the rear retainers and remove the engine appearance cover.
    GFD273305Courtesy of FORD MOTOR COMPANY
  3. Disconnect the LHHO2S electrical connector.
    GFD272583Courtesy of FORD MOTOR COMPANY
  4. Disconnect the RHHO2S electrical connector and the harness retainer.
    GFD273529Courtesy of FORD MOTOR COMPANY
  5. Remove the park override lever bolt.
    GFD273530Courtesy of FORD MOTOR COMPANY
  6. Move the park override lever to the park override position.
    GFD273531Courtesy of FORD MOTOR COMPANY
  7. Loosely install the park override lever bolt.
    GFD273532Courtesy of FORD MOTOR COMPANY
  8. Remove the following items:

    1. Remove the starter motor assembly. Refer to: Starter Motor .
    2. Remove the transmission fluid cooler. Refer to: Transmission Fluid Cooler .
    3. Remove the rear driveshaft assembly. Refer to: Rear Driveshaft .

    Four-Wheel Drive (4WD) vehicles 

  9. Remove the front driveshaft assembly. Refer to: Front Driveshaft .

    Rear Wheel Drive (RWD) vehicles 

  10. Remove and discard the stabilizer bar bracket nuts and allow the stabilizer bar to swing downward.
    GFD273533Courtesy of FORD MOTOR COMPANY

    All vehicles 

  11. Remove and discard the bolt and remove the transmission fluid cooler tubes.
    GFD273534Courtesy of FORD MOTOR COMPANY
  12. If the transmission fluid cooler tube seals or backing rings are stuck in the transmission case, remove the seals and backing rings.
    GFD273535Courtesy of FORD MOTOR COMPANY
  13. Remove the retainers and heatshield.
    GFD273536Courtesy of FORD MOTOR COMPANY
  14. Remove the retainers and position aside the NVH cover.
    GFD273537Courtesy of FORD MOTOR COMPANY
  15. NOTE: If transmission disassembly or installation of a new transmission is necessary, drain the transmission fluid.
    NOTE: Note the location of the bolts and studbolts for assembly.

    Remove the bolts and the transmission fluid pan.

    GFD273538Courtesy of FORD MOTOR COMPANY
  16. NOTE: It is not necessary to torque transmission fluid pan bolts at this time.

    Install the transmission fluid pan and the bolts.

    GFD273538Courtesy of FORD MOTOR COMPANY
  17. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.

    Using a high-lift transmission jack, support the transmission. Use the General Equipment: Transmission Jack

    GFD273539Courtesy of FORD MOTOR COMPANY
  18. Remove the LH catalytic converter. Refer to: Catalytic Converter LH .
  19. Remove the transmission support insulator. Refer to: Transmission Support Insulator .
  20. Disconnect the catalyst monitor sensor electrical connector.
    GFD273540Courtesy of FORD MOTOR COMPANY
  21. Loosen the clamps, release the tabs and slide the clamps back on the muffler.
    GFD273541Courtesy of FORD MOTOR COMPANY
  22. Remove and discard the nuts and remove the RH catalytic converter.
    GFD273542Courtesy of FORD MOTOR COMPANY

    Rear Wheel Drive (RWD) vehicles 

  23. Remove the fuel line bracket bolt.
    GFD273543Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

  24. Remove the fuel line bracket bolt and disconnect the transfer case vent tube.
    GFD273544Courtesy of FORD MOTOR COMPANY
  25. Disconnect the transfer case electrical connector.
    GFD273545Courtesy of FORD MOTOR COMPANY

    All vehicles 

  26. NOTE: Do not pull on the wire harness to disconnect the electrical connector or damage to the electrical connector will occur.

    1. Slide the lock tab up and disconnect the transmission electrical connector.
    2. Pull the transmission electrical connector out to disconnect.
    3. Detach the retainers from the transmission and position the wiring harness aside.

    GFD273546Courtesy of FORD MOTOR COMPANY
  27. Remove the pin-type retainers and the access cover.
    GFD273547Courtesy of FORD MOTOR COMPANY
  28. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    1. Index mark one stud and the flexplate for assembly reference.
    2. Remove and discard the torque converter nuts.

    GFD273548Courtesy of FORD MOTOR COMPANY
  29. Remove the lower bellhousing bolt.
    GFD273549Courtesy of FORD MOTOR COMPANY
  30. Remove the RH side bellhousing bolts.
    GFD273550Courtesy of FORD MOTOR COMPANY
  31. Remove the top bellhousing bolts and position aside the bracket.
    GFD273551Courtesy of FORD MOTOR COMPANY
  32. Remove the LH bellhousing bolts.
    GFD273552Courtesy of FORD MOTOR COMPANY
  33. Slide the transmission back enough to install the special tool. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD273553Courtesy of FORD MOTOR COMPANY

    Rear Wheel Drive (RWD) vehicles 

  34. Using the high-lift transmission jack, remove the transmission from the vehicle. Use the General Equipment: Transmission Jack
    GFD273554Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

    1. Make sure the transmission is securely fastened to the transmission jack.
    2. Slide the transmission towards the rear of the vehicle.
    3. Tilt the front of the transmission down.
    4. Remove the transmission from the vehicle.
    GFD273555Courtesy of FORD MOTOR COMPANY
  36. If the transmission is to be overhauled or if installing a new or re-manufactured transmission, remove and discard the bolts and separate the transfer case from the transmission.
    GFD273556Courtesy of FORD MOTOR COMPANY

    All vehicles 

  37. If the transmission is to be overhauled or if installing a new or re-manufactured transmission, remove the NVH cover.
    GFD273557Courtesy of FORD MOTOR COMPANY
  38. NOTE: Failure to clean the transmission fluid cooler tubes can result in transmission failure.

    If the transmission is to be overhauled or if installing a new or re-manufactured transmission, carry out the transmission fluid cooler backflushing and cleaning procedure. Refer to: Transmission Fluid Cooler - Backflushing and Cleaning .

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