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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 1072 (Engine - 3.5L ECOBOOST (272KW/370PS)) >> Removal And Installation >> Engine Mount LH >> Installation

Engine Mount LH: Installation

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4x2/4x4 

  1. Clean the engine mount-to-cylinder block and engine mount-to-frame mating surfaces of any dirt or foreign material prior to installation.
  2. NOTE: If necessary, the following 4 steps are to install the LH engine mount insulator-to-cylinder block bracket.

    Install the LH engine mount-to-cylinder block bracket and install the new bolts in the sequence shown.

    Torque: 57 lb.ft (77 Nm)

    Fig 1: LH Engine Mount Tightening Sequence
    GFD272365Courtesy of FORD MOTOR COMPANY
  3. Attach the generator wiring harness retainer to the engine block.
    GFD272366Courtesy of FORD MOTOR COMPANY
  4. Attach the generator wiring harness to the engine front cover.
    GFD272362Courtesy of FORD MOTOR COMPANY
  5. Attach the generator wiring harness to the oil filter adapter.
    GFD272361Courtesy of FORD MOTOR COMPANY
  6. NOTE: Replace the nut plate with part number W716699-S439.

    If removed, install a new engine mount-to-frame nut plate.

    GFD272367Courtesy of FORD MOTOR COMPANY
  7. Position the LH engine mount and hand tighten the new engine mount-to-frame bolts.
    GFD272368Courtesy of FORD MOTOR COMPANY

    4x4 

  8. NOTE: Use care when positioning the front axle housing or the vacuum lines to the axle solenoid may become disconnected or damaged.

    Using an adjustable stand, raise the front axle carrier into position. Use the General Equipment: Vehicle/Axle Stands.

    GFD272369Courtesy of FORD MOTOR COMPANY
  9. Install the lower front axle carrier mounting bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD272370Courtesy of FORD MOTOR COMPANY
  10. Install the upper front axle carrier mounting bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD272356Courtesy of FORD MOTOR COMPANY
  11. Install the axle shaft housing carrier bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD272355Courtesy of FORD MOTOR COMPANY
  12. Remove the adjustable stand. Use the General Equipment: Vehicle/Axle Stands.
    GFD272354Courtesy of FORD MOTOR COMPANY

    4x2/4x4 

  13. NOTE: Only use hand tools when removing or installing the engine mount-to-frame bolts or damage to the engine mount-to-frame nut plate can occur.

    Torque the LH engine mount-to-frame bolts in the sequence shown.

    Torque: 129 lb.ft (175 Nm)

    GFD272371Courtesy of FORD MOTOR COMPANY
  14. Lower the engine to the installed position.
    GFD272372Courtesy of FORD MOTOR COMPANY
  15. NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

    Install the new LH engine mount through bolt.

    Torque: 258 lb.ft (350 Nm)

    GFD272373Courtesy of FORD MOTOR COMPANY
  16. NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

    Install the new RH engine mount through bolt.

    Torque: 258 lb.ft (350 Nm)

    GFD272374Courtesy of FORD MOTOR COMPANY
  17. NOTE: Only use hand tools when loosening or tightening the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.

    Remove and discard the transmission mount-to-crossmember nuts. Install new transmission mount-to-crossmember nuts.

    Torque: 85 lb.ft (115 Nm)

    GFD272349Courtesy of FORD MOTOR COMPANY
  18. Install the new RH catalytic converter-to-turbocharger nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD272375Courtesy of FORD MOTOR COMPANY
  19. Install the new LH catalytic converter-to-turbocharger nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD272376Courtesy of FORD MOTOR COMPANY
  20. If equipped. Install the front driveshaft. Refer to: Front Driveshaft .
    • Install the underbody shield and the bolts.

      Torque: 30 lb.ft (40 Nm)

    • Install the underbody shield and the bolts

      Torque: 71 lb.in (8 Nm)

    GFD272377Courtesy of FORD MOTOR COMPANY
    • Install the transmission housing cover and attach the bolts.

      Torque: 71 lb.in (8 Nm)

    GFD272345Courtesy of FORD MOTOR COMPANY
  21. Remove the special tools.Remove Special Service Tool: 303-F070 Support Bar, Engine., 303-1246 Engine Spreader Bar., 303-1654 Lift Eyes.
    GFD272344Courtesy of FORD MOTOR COMPANY
  22. Install the air deflector and pin-type retainers.
    GFD272341Courtesy of FORD MOTOR COMPANY
  23. Install the air cleaner inlet tube, pin-type retainers and bolt.
    GFD272340Courtesy of FORD MOTOR COMPANY
  24. NOTE: Align the index marks made during hinge removal.

    On Both sides.

    • Install the hood hinge and bolts.

      Torque: 22 lb.ft (30 Nm)

    • Install the fender to hood hinge bolts.

      Torque: 80 lb.in (9 Nm)

    GFD272378Courtesy of FORD MOTOR COMPANY
  25. Install the struts.
    GFD272339Courtesy of FORD MOTOR COMPANY
  26. NOTE: Align the index marks made during hood removal.

    Position the hood and install the nuts.

    Torque: 18 lb.ft (25 Nm)

    GFD272338Courtesy of FORD MOTOR COMPANY
  27. Install the right rear ignition coil. Refer to: Ignition Coil-On-Plug .
  28. Install the intake manifold. Refer to: Intake Manifold .
  29. Install the CAC outlet pipe. Refer to:CHARGE AIR COOLER (CAC) OUTLET PIPE .
  30. Install the CAC intake pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
  31. Install the cowl panel. Refer to: Cowl Panel .
  32. Slide the engine appearance cover into the retaining bracket and install the retainers.

    Torque: 97 lb.in (11 Nm)

    GFD272302Courtesy of FORD MOTOR COMPANY
  33. Start and check the exhaust system for leaks.