LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 1057 (Front Drive Axle/Differential) >> Removal And Installation >> Differential Ring Gear and Pinion >> Removal

Differential Ring Gear and Pinion: Removal

WARNING: This page is about a different car, the 2018 Lincoln Navigator. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the differential carrier. Refer to: Differential Carrier .
  2. Remove the drive pinion flange and seal. Refer to: Drive Pinion Flange and Seal .
  3. Remove the outer drive pinion oil slinger.
    GFD271883Courtesy of FORD MOTOR COMPANY
  4. Using the special tool and a soft hammer, tap the drive pinion free of the drive pinion outer bearing. Use Special Service Tool: 205-460 Protector, Drive Pinion Thread. Use the General Equipment: Copper Hammer
    GFD271884Courtesy of FORD MOTOR COMPANY
  5. Remove the outer drive pinion bearing and the drive pinion gear.
    GFD271885Courtesy of FORD MOTOR COMPANY
  6. Remove and discard the drive pinion collapsible spacer.
    GFD271886Courtesy of FORD MOTOR COMPANY
  7. NOTE: This step is only necessary if the original component is to be reused.

    Remove the inner drive pinion bearing. Use the General Equipment: Bearing Separator

    GFD271887Courtesy of FORD MOTOR COMPANY
  8. NOTE: This step is only necessary if the original component is to be reused.

    Remove the inner drive pinion bearing adjustment shim.

    GFD271888Courtesy of FORD MOTOR COMPANY
  9. Using the general equipment, remove and discard the drive pinion inner and outer bearing cups. Use the General Equipment: Copper HammerUse the General Equipment: Punch
    GFD271889Courtesy of FORD MOTOR COMPANY
  10. If necessary.Remove and discard the drive pinion oil baffle.
    GFD271890Courtesy of FORD MOTOR COMPANY
  11. Remove and discard the differential ring gear bolts.
    GFD271891Courtesy of FORD MOTOR COMPANY
  12. NOTE: Care should be taken not to damage the differential ring gear bolt hole threads.

    Using the general equipment, separate the ring gear from the differential case. Use the General Equipment: PunchUse the General Equipment: Copper Hammer

    GFD271892Courtesy of FORD MOTOR COMPANY
  13. Using the general equipment and the special tool, remove and discard the differential bearings. Use Special Service Tool: 205-D061 (D83T-4205-C2) Step Plate. Use the General Equipment: Three Leg Puller
GFD271814Courtesy of FORD MOTOR COMPANY