Cylinder Head Bank 1 (Right), Removing
Special tools and workshop equipment required
- Engine Support Bridge :10-222A
- Engine Crane Adapter - Bracket :T10013
- Threaded pin of Engine Support Bracket :T10338
- Engine Support - Basic Set :T40091
- Engine Support - Supplement Kit :T40093A with Engine Support Brackets :T40093/7 , and :T40093/8
- Commercially available XZN M12 socket, minimum 75 mm long
- Sealant. Refer to the parts information.
This procedure contains mandatory replaceable parts. Refer to component overview and parts information prior to starting procedure.
Mandatory Replacement Parts
- Bolts - Cylinder Head to Cylinder Block
- O-ring - Front Coolant Pipe to Cylinder Head
- Cylinder Head Gasket - Cylinder Head to Cylinder Block
-- Remove the lock carrier. Refer to LOCK CARRIER, REMOVING AND INSTALLING .
-- Remove the right turbocharger. Refer to TURBOCHARGER, REMOVING AND INSTALLING .
-- Remove the right camshafts. Refer to CAMSHAFT, REMOVING AND INSTALLING .
-- Disconnect the connector -2-.
Ignore item -1-.
-- Remove the Cylinder Head Coolant Valve -N489- -arrow- from the bracket and push it forward.
-- Bring the impact member into the installation position and secure it. Refer to FRONT BUMPER .
-- Position the :10-222A on the left and right suspension strut towers as illustrated.
-- Mount the assembly appliance as illustrated.
-- Tighten the :T10013 with the threaded pin -1- of the :T10338 in the left front threaded hole in the cylinder block as shown in the illustration.
-- Engage the carabiner hook of the :10-222A/11 on the :T10013 and pretension the engine slightly.
-- Remove the generator. Refer to GENERATOR .
-- Remove the right engine mount. Refer to RIGHT ENGINE MOUNT, REMOVING AND INSTALLING .
-- Remove the nut -2- and free up the ground wire.
-- Remove the bolts -arrows- and remove the right engine support -1-.
-- Disconnect the vacuum hoses -arrows-.
-- Remove the -N316- -1- from the bracket and free up the wires at the right intake manifold -2-.
-- Disconnect the connector -arrow- for the -G247-.
Ignore item -1-.
-- Disconnect the connector -2- for the -G336-.
-- Move the noise insulation -1- to the side.
-- Disconnect electrical connector -arrow- from the fuel injectors.
-- Remove the :T40071 .
The procedure is illustrated with the camshaft installed.
-- Remove the bolts -arrows-.
-- Loosen the cylinder head bolts in the sequence -1 to 10-.
-- Remove the bolts and the cylinder head carefully.
-- Lay the cylinder head on a soft surface, such as foam.