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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 1002 (Fuel System (Service Information - CPNB)) >> Fuel Supply >> Fuel Cooler >> Fuel Cooler, Removing And Installing >> Removing

Fuel Cooler, Removing And Installing: Removing

WARNING: This page is about a different car, the 2016 Audi A6 Quattro. However, it is still accessible from the selected car via links, so may be relevant.

-- Follow the guidelines for clean working conditions. Refer to CLEAN WORKING CONDITIONS .

-- Remove the right underbody trim panel. Refer to UNDERBODY TRIM PANELS, REMOVING AND INSTALLING .

WARNING:

There is a risk of burns due to hot fuel.

  • The temperature of the fuel lines or fuel may reach 100 °C (212 °F) after stopping the engine. Let the fuel cool down before opening any line connections otherwise there is a danger of scalding.
  • Wear safety gloves
  • Wear protective eyewear.

There is a risk of injury because the fuel is under pressure.

  • Place rags around the connection before opening the system. Then release pressure by carefully loosening the connection.

-- Place the catch tray under the fuel cooler.

GWWA20-11241Courtesy of AUDI OF AMERICA, LLC

-- Remove the fuel return line -7- on the front of the fuel cooler.

-- Remove the fuel return line -3- on the back of the fuel cooler. Disconnect the connector couplings. Refer to CONNECTOR COUPLINGS, SEPARATING .

-- Remove the bolts -2, 4 and 6-.

-- Unclip the fuel lines -1 and 5- from the fuel cooler -arrows- and remove the fuel line.