Fuel delivery unit, removing and installing: Installing

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Installation is in reverse order of removal. Note the following:

NOTE:

Replace seal.

Fig 1: Identifying Notch Aligns With Marking

GW00018611

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Insert fuel delivery unit into baffle housing in tank so that the notch - 1 - at fuel delivery unit aligns with marking - 2 - at baffle housing.

Fuel delivery unit can be pressed downward significantly and noticeably.

Fig 2: Guiding Fuel Pump Wrench 3307 Through Fuel Tank Opening And Placing It On Fuel Delivery Unit

GW00018610

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Guide fuel pump wrench 3307 through fuel tank opening and place it on fuel delivery unit.
Fasten fuel delivery unit with fuel pump wrench 3307 , thereby turning approx. 15 ° toward right until stop (bayonet connection).

Fig 3: Identifying Notch Aligns With Marking

GW00018612

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Notch - 1 - aligns with marking - 3 -.

Fig 4: Separating Electrical Connection On Inner Side Of Locking Flange

GW00018597

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Connect electrical connection - arrow - on inner side of locking flange.
Install new locking flange seal dry.
Bring locking flange to installation position.

Fig 5: Identifying Tab On Locking Flange Lies Between Tabs On Fuel Tank

GW00018613

Courtesy of VOLKSWAGEN UNITED STATES, INC.

The tab - 2 - on locking flange must lie between tabs - 1 - and - 3 - on fuel tank.

NOTE:

- Arrow - points in direction of travel.

Fig 6: Removing/Installing Locking Ring With Wrench T10202

GW00018589

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Tighten locking ring.
Connect battery. Observe safety precautions after connecting battery →
- 27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL
- 27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET
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