For The Transmission: AUDI A4 2008 &RARR;; AUDI A5 Coupe 2008 &RARR; From Transmission Series Number 000761

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-- Lightly oil new seal on outer circumference.

-- Fill the space between the sealing- and dust lip half way with sealing grease G 052 128 A1.

-- Drive in the new sealing ring with T40174 all the way on without tilting the sealing ring.

Fig 1: Installing Shaft Seal

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Continuation for All Transmissions

-- Apply the sealing compound AMV 188 001 02 evenly and not too thickly on the sealing surface on the transmission cover.

-- Install the T40216 on the selector shaft -1-.

Fig 2: Installing T40216 On Selector Shaft

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-- Install the gearshift shaft into the transmission -arrow A- and lift it slightly -arrow B-.

Fig 3: Installing Gearshift Shaft Into Transmission And Lift It Slightly

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-- Bring the selector shaft cover -2- into contact with the transmission cover.

Fig 4: Removing Pry Selector Shaft Cover Bolts

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-- Clean the bolt threads -1- with a wire brush. Then install and tighten the bolts with locking fluid AMV 185 101 A1.

-- Remove the guide pin T40216.

-- If equipped, install the transmission neutral position sensor -G701- -A- with a new O-ring in the gearshift shaft cover -B-.

Fig 5: Removing Transmission Neutral Position Sensor -G701-

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-- Clean bolt threads -arrow- with a wire brush. Then install and tighten the bolts with locking fluid AMV 185 101 A1.

-- Install the guide sleeve -6- and the locking plate -5-, if equipped.

Fig 6: Identifying Clutch Release Lever Components

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-- Clean the bolt threads -4- with a wire brush. Then install and tighten the bolts with locking compound AMV 185 101 A1, refer to item 6 under CLUTCH RELEASE MECHANISM OVERVIEW to the tightening specification.

CAUTION:

Rattling noises when using the clutch

Rattling noises can occur when pressing the clutch if there is not enough grease on the release bearings -2-.
Lubricate the release bearings generously with adhesive lubricating paste G 000 150. Refer to Fig 7.
Remove any grease still in the guide sleeve bearing area - mounting for the release bearing on the guide sleeve.

-- Install the clutch release lever -1- together with the release bearing -2- and the spring -3-. Refer to CLUTCH RELEASE MECHANISM OVERVIEW .

-- Install the clutch module and the left flange shaft CLUTCH MODULE .

-- Fill transmission fluid and check transmission fluid level in manual transmission. Refer to MANUAL TRANSMISSION, CHECKING TRANSMISSION FLUID LEVEL .

Fig 7: Lubricating the Release Bearing

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