Turbocharger, Removing And Installing: Removing
If mechanical damage (such as a destroyed compression wheel) is found on the turbocharger, just replacing the turbocharger is not enough. To avoid damage later, perform the following steps:
- Check the air filter housing, air filter element and air guide hoses for contamination.
- Check the entire charge air circuit and charge air cooler for foreign objects.
- If there are foreign objects in the charge air system, clean the charge air circuit and replace the charge air cooler if necessary.
Follow all the rules of cleanliness, refer to CLEAN WORKING CONDITIONS .
-- Remove the lock carrier cover -3-, refer to LOCK CARRIER COVER, REMOVING AND INSTALLING .
-- Remove the bolts -arrows-.
-- Remove the air guide -1- and intermediate flange -2- from the air filter housing.
-- Remove the bolts -2 and 3-.
-- Loosen the air guide pipe -1- and remove the coolant hose.
-- Remove the bolts -1 and 2-.
Depending on the vehicle equipment level and market-specific crankcase ventilation hose may be used, which cannot be removed from the cylinder head cover without being destroyed. In these versions the hose on the cylinder head cover is destroyed and replaced.
-- Remove the hose -1- for the crankcase ventilation, to do so -if equipped- press the release button or the damage the hose connection on the cylinder head cover.
-- Disconnect the connector -arrow-.
-- If installed: Remove the heat shield -1-.
-- Remove the bolts -2-.
-- Loosen the screw-type clamp -1- and then remove the Exhaust Gas Recirculation (EGR) pipe.
-- Remove the connector -2- from the bracket and disconnect it.
-- Free up the wire.
Ignore item -1-.
-- Loosen the bolt -5-.
-- Remove the nuts -1 and 2- and the bolt -3 and 4-.
-- Remove the turbocharger.