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Home >> Audi >> 2016 >> S4 Premium Plus, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 613 (3.0L - Turbocharger & Supercharger - Engine Code(S): CPNB) >> 21 Turbocharger, Supercharger >> Turbocharger >> Overview - Turbocharger >> Overview - Turbocharger, Vehicles With Engine Code CPNB

Overview - Turbocharger, Vehicles With Engine Code CPNB

WARNING: This page is about a different car, the 2016 Audi Q5, 2015 Audi Q5, and 2014 Audi Q5. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Overview Of Turbocharger (Vehicles With Engine Code CPNB)
GWWA21-10573Courtesy of AUDI OF AMERICA, LLC
  1. Seal
    • Replace
  2. Bracket
    • For the turbocharger
  3. Bolt
    • Tighten last to 23 Nm diagonally and in steps
  4. Stud Bolt
    • 10 Nm
    • Replace nuts after each time they are loosened
  5. Seal
  6. Turbocharger
  7. Bracket
    • For the connector and engine cover
  8. Bolt
    • 9 Nm
  9. Connecting Piece
    • For air guide hose
    • From the Mass Airflow Sensor -G70- to the turbocharger
    • Must be free of oil and grease before installing
  10. O-Ring
    • Replace
  11. Hose
    • For the crankcase ventilation
  12. Bolt
    • 9 Nm
  13. Nut
    • Replace
    • Coat the thread with hot bolt paste .
    • Tightening specification and sequence, refer to Fig 3.
  14. Exhaust Gas Temperature Sensor 1 -G235-
  15. Seal
    • Replace
  16. Bolt
    • Replace
    • Tightening specification and sequence, refer to Figure.
  17. Pipe
    • To the Exhaust Gas Recirculation (EGR) pipe cooler
  18. Seal
    • Replace
  19. Nut
    • Replace
    • Coat the thread with hot bolt paste .
    • Tightening specification and sequence:
      • EGR Pipe at the Turbocharger - Tighten the bolts and nuts in four steps in the sequence shown:
        NOTE: Replace the EGR pipe and the screw-type clamp if the screwtype clamp was loosened. Replace any bolts that were tightened with an additional turn. - Attach the EGR pipe with the seals and the screw-type clamps.
        NOTE: Coat the thread on the bolts with hot bolt paste; for the correct hot bolt past.
        Step Bolts/Screw- Type Clamps Tightening Specification
        1. -2 and 3- Turn them by hand until the bolt heads are touching
        2. -1- position using the tab on the EGR pipe tightening specification.
        Part number 059 131 548 C: 5 Nm
        Part number 059 131 548 D: 3.5 Nm
        3. -2 and 3- 5 Nm
        4. -2 and 3- Tighten an additional 90°
        Fig 2: EGR Pipe At Turbocharger - Tightening Sequence
        GWWA26-11019Courtesy of AUDI OF AMERICA, LLC
  20. Particulate Filter
    • With catalytic converter
  21. Seal
    • Replace
  22. Bolt
    • Replace
    • Coat the thread with hot bolt paste .
    • Tightening specification: 30 Nm + an additional 90° turn
  23. Exhaust Manifold
  24. Bolt
    • Tightening specification and sequence, refer to Fig 3.
  25. Bolt
    • Tightening specification and sequence, refer to Fig 3.
  26. Bracket
    • For the turbocharger
Fig 3: Turbocharger Bolts - Tightening Sequence
GWWA21-10552Courtesy of AUDI OF AMERICA, LLC
NOTE:

Replace the stud bolts and the nuts.

-- Tighten the bolts and nuts in seven steps in the sequence shown:

Step Bolts/Nuts Tightening Specification/Residual Torque
1. Stud bolts for the nuts -1 and 2-. 10 Nm
2. -1 and 2- Install all the way in by hand.
3. -1 and 2- 9 Nm
4. -1 and 2- Tighten an additional 90°
5. -3, 4, and 5- Install all the way in by hand.
6. -3 and 4- 9 Nm
7. -5- 23 Nm