OVERVIEW - FRONT ACTUATORS, "Convenience" VERSION
From MY 2012 (introduction depending on the vehicle version), a revised Fresh Air Blower Control Module -J126- (and Fresh Air Blower -V2-, Climatronic Control Module -J255- A/C display and control head, evaporator, expansion valves, actuators and A/C units are being used. Use the Vehicle Diagnostic Tester in the "Guided Fault Finding " function. Read all the information regarding these components. Refer to OVERVIEW - FRONT ACTUATORS, "Basis" VERSION .
- Air Intake Housing
- Removing and Installing. Refer to HEATER AND A/C UNIT AIR INTAKE HOUSING, REMOVING AND INSTALLING .
- Disassembling and Assembling. Refer to OVERVIEW - HEATER AND A/C UNIT AIR INTAKE HOUSING .
- There are different versions (with and without a connection for the glove compartment cooling)
- Glove Compartment Cooling to Air Intake Manifold Connection. Refer to GLOVE COMPARTMENT COOLING CONNECTION ON AIR INTAKE HOUSING
.NOTE:
From 01/2008, A/C units which have an additional connection for the glove compartment cooling are being installed as a running change. On vehicles without glove compartment cooling, this connection is sealed with a plug.
From MY 2012, a new version is being used. Read all the information regarding this component. Refer to OVERVIEW - FRONT ACTUATORS, "Basis" VERSION .
- A/C with Evaporator ("Convenience" Version)
- May only be removed when refrigerant circuit has been discharged; bring vehicle to a workshop that has the necessary tools and in which the work can be performed accordingly by qualified personnel. Refer to USING SERVICE STATION and A/C SYSTEM, GENERAL INFORMATION (Refrigerant R134a, Servicing; A/C System, General Information).
- Evaporator, removing and installing with installed A/C unit (vehicles from start of production through MY 2012). Refer to EVAPORATOR, REMOVING AND INSTALLING
.NOTE:
From MY 2012, a new version is being used. Read all the information regarding this component. Refer to OVERVIEW - FRONT ACTUATORS, "Basis" VERSION .
- Evaporator with evaporator housing, removing and installing. Refer to EVAPORATOR HOUSING, REMOVING AND INSTALLING .
- A/C unit with evaporator, removing and installing. Refer to HEATER AND A/C UNIT, REMOVING AND INSTALLING .
- A/C unit, disassembling and assembling. Refer to OVERVIEW - ATTACHMENTS FOR HEATER AND A/C UNIT AND AIR INTAKE HOUSING .
- Clean the evaporator of the A/C system using the Ultrasound A/C Cleaner VAS6189B. Refer to EVAPORATOR, CLEANING .
- Recirculation Door Motor -V113-
- Removing and installing. Refer to Recirculation Door Motor -V113-, REMOVING AND INSTALLING .
- Airflow Door Motor -V71-
- Removing and installing. Refer to Airflow Door Motor -V71-, REMOVING AND INSTALLING .
- Coolant Pipes to Heater Core
- Expansion Valve
- Refrigerant lines, disconnecting and connecting. Refer to REFRIGERANT LINES WITH INNER HEAT EXCHANGER, REMOVING AND INSTALLING .
- Removing and installing. Refer to EXPANSION VALVE, REMOVING AND INSTALLING .NOTE:
From MY 2012, a new version is being used. Read all the information regarding this component. Refer to OVERVIEW - FRONT ACTUATORS, "Basis" VERSION .
- Grommet
- For sealing the opening through the plenum chamber rear wall for the refrigerant lines
- Left Temperature Door Motor -V158-
- Removing and installing. Refer to Left Temperature Door Motor -V158-, REMOVING AND INSTALLING .
- Cover for the Refrigerant Pipes Leading to the Evaporator
- Removing and installing. Refer to EVAPORATOR, REMOVING AND INSTALLING .
- Left Center Vent Motor -V110-
- Removing and installing. Refer to Left Center Vent Motor -V110-, REMOVING AND INSTALLING .
- Left retaining plate with the Left Footwell Door Motor -V108- and Left Center Vent Motor -V110-, removing and installing. Refer to LEFT RETAINING PLATE WITH Left Footwell Door Motor -V108- AND Left Center Vent Motor -V110-, REMOVING AND INSTALLING .
- Left Center Vent Motor -V110-, removing and installing. Refer to Left Center Vent Motor -V110-, REMOVING AND INSTALLING .
- Defroster Door Motor -V107-
- Removing and installing. Refer to Defroster Door Motor -V107-, REMOVING AND INSTALLING .
- Left Footwell Door Motor -V108-
- Removing and installing. Refer to Left Footwell Door Motor -V108- /Footwell Door Motor -V261-, REMOVING AND INSTALLING .
- Left retaining plate with the Left Footwell Door Motor -V108- and Left Center Vent Motor -V110-, removing and installing. Refer to LEFT RETAINING PLATE WITH Left Footwell Door Motor -V108- AND Left Center Vent Motor -V110-, REMOVING AND INSTALLING .
- Left Condensation Water Drain Connection (Driver Side)
- Condensation water drain hose, removing and installing. Refer to CONDENSATION WATER DRAIN, REMOVING AND INSTALLING .
- Check the condensation water drain. Refer to CONDENSATION WATER DRAIN, CHECKING .
- Temperature Regulator Door Motor -V137-
- Removing and installing. Refer to Temperature Regulator Door Motor -V68- /Rear Temperature Door Motor -V137-, REMOVING AND INSTALLING .
- Left Footwell Vent Temperature Sensor -G261-
- Removing and installing. Refer to Footwell Vent Temperature Sensor -G192- /Left Footwell Vent Temperature Sensor -G261-, REMOVING AND INSTALLING .
- The Left Footwell Vent Temperature Sensor -G261- is installed in the left footwell vent.
- Connection to the Climatronic Control Module -J255- A/C Display and Control Head on the A/C Unit Wiring Harness
- Right Footwell Vent Temperature Sensor -G262-
- Removing and installing. Refer to Right Footwell Vent Temperature Sensor -G262-, REMOVING AND INSTALLING .
- The Right Footwell Vent Temperature Sensor -G262- is installed in the right footwell vent.
- Fresh Air Blower Control Module -J126-
- Removing and installing. Refer to Fresh Air Blower Control Module -J126-, REMOVING AND INSTALLING .
- To check using the Vehicle Diagnostic Tester in the "Guided Fault Finding" function.NOTE:
There are different versions. Refer to Fresh Air Blower -V2-, REMOVING AND INSTALLING .
As a running change in MY 2010, gasoline engines that can run on bioethanol (Flex Fuel vehicles) were introduced, which currently have an Auxiliary Heater Heating Element -Z35-. Refer to Auxiliary Heater Heating Element -Z35-, CHECKING .
Currently an Auxiliary Heater Heating Element -Z35- is also installed on vehicles with a high voltage system (hybrid vehicles) and a gasoline engine. Refer to Auxiliary Heater Heating Element -Z35-, CHECKING .
For vehicles with a gasoline engine, the electric auxiliary heater (the Auxiliary Heater Heating Element -Z35-) is activated by the Climatronic Control Module -J255- display and control head via the local Data Bus (activated via the same outlet and also via the Fresh Air Blower Control Module -J126-) on the Auxiliary Air Heater Control Module -J604-. Also check the Auxiliary Air Heater Control Module -J604- if there is a concern about the Fresh Air Blower Control Module -J126- or the Fresh Air Blower -V2- for these vehicles. Use the Vehicle Diagnostic Tester in the "Guided Fault Finding " function and refer to the appropriate SYSTEM WIRING DIAGRAM.
Check the Auxiliary Heater Heating Element -Z35- function. Refer to Auxiliary Heater Heating Element -Z35-, CHECKING .
From MY 2012, a new version is being used. Read all the information regarding this component. Refer to OVERVIEW - FRONT ACTUATORS, "Basis" VERSION .
- Evaporator
- A/C unit with evaporator, removing and installing. Refer to HEATER AND A/C UNIT, REMOVING AND INSTALLING .
- Evaporator, removing and installing with installed A/C unit (vehicles from start of production through MY 2012). Refer to EVAPORATOR, REMOVING AND INSTALLING
.NOTE:
From MY 2012, a new version is being used. Read all the information regarding this component. Refer to OVERVIEW - FRONT ACTUATORS, "Basis" VERSION .
- Evaporator with evaporator housing, removing and installing. Refer to EVAPORATOR HOUSING, REMOVING AND INSTALLING .
- Right Condensation Water Drain Connection (Passenger Side)
- Condensation water drain hose, removing and installing. Refer to CONDENSATION WATER DRAIN, REMOVING AND INSTALLING .
- Check the condensation water drain. Refer to CONDENSATION WATER DRAIN, CHECKING .
- Heat Exchanger
- Heater exchanger with the A/C unit installed, removing and installing. Refer to HEATER CORE, REMOVING AND INSTALLING .
- Auxiliary Heater Heating Element -Z35- /Honeycomb
The Auxiliary Heater Heating Element -Z35- is installed on vehicles with a diesel engine and on vehicles with certain gasoline engines. Refer to Auxiliary Heater Heating Element -Z35-, CHECKING .
Vehicles with a gasoline engine and without an Auxiliary Heater Heating Element -Z35- have a honeycomb installed in the installation space as a place holder (this assures that current conditions in the A/C unit with and without Auxiliary Heater Heating Element -Z35- are the same).
- If a parking heater (that is installed as optional equipment) is activated as an auxiliary heater on vehicles with a diesel engine, there is no Auxiliary Heater Heating Element -Z35-, but rather a honeycomb is installed (introduction open). Refer to Auxiliary Heater Heating Element -Z35-, CHECKING .
- Check the Auxiliary Heater Heating Element -Z35- function. Refer to Auxiliary Heater Heating Element -Z35-, CHECKING .
- Auxiliary Heater Heating Element -Z35- /Honeycomb with A/C unit installed, removing and installing. Refer to Auxiliary Heater Heating Element -Z35-, REMOVING AND INSTALLING
.NOTE:
In MY 2009, as a running change, a new version of the Auxiliary Heater Heating Element -Z35- is being installed (the heating elements are a bit more narrow); be sure to use the correct version and note the allocation.
As a running change in MY 2010, gasoline engines that can run on bioethanol (Flex Fuel vehicles) were introduced, which currently have an Auxiliary Heater Heating Element -Z35-. Refer to Auxiliary Heater Heating Element -Z35-, CHECKING .
Currently an Auxiliary Heater Heating Element -Z35- is also installed on vehicles with a high voltage system (hybrid vehicles) and a gasoline engine. Refer to Auxiliary Heater Heating Element -Z35-, CHECKING .
- Right Temperature Door Motor -V159-
- Removing and installing. Refer to Right Temperature Door Motor -V159-, REMOVING AND INSTALLING .
- Center Vent Adjustment Motor -V111-
- Removing and installing. Refer to Right Center Vent Motor -V111-, REMOVING AND INSTALLING .
- Right retaining plate with the Right Footwell Door Motor -V109- and Right Center Vent Motor -V111-, removing and installing. Refer to RIGHT RETAINING PLATE WITH Right Footwell Door Motor -V109- AND Right Center Vent Motor -V111-, REMOVING AND INSTALLING .
- Right Footwell Door Motor -V109-
- Removing and installing. Refer to Right Footwell Door Motor -V109-, REMOVING AND INSTALLING .
- Right retaining plate with the Right Footwell Door Motor -V109- and Right Center Vent Motor -V111-, removing and installing. Refer to RIGHT RETAINING PLATE WITH Right Footwell Door Motor -V109- AND Right Center Vent Motor -V111-, REMOVING AND INSTALLING .
- Fresh Air Blower -V2-
- Removing and installing. Refer to Fresh Air Blower -V2-, REMOVING AND INSTALLING .
- To check, use the Vehicle Diagnostic Tester in the "Guided Fault Finding
" function.NOTE:
There are different versions. Refer to Fresh Air Blower -V2-, REMOVING AND INSTALLING .
From MY 2012, a new version is being used. Read all the information regarding this component. Refer to OVERVIEW - FRONT ACTUATORS, "Basis" VERSION .
- Dust and Pollen Filter
- Removing and installing. Refer to DUST AND POLLEN FILTER, REMOVING AND INSTALLING .
- Follow the replacement intervals. Refer to Maintenance Tables
- Different versions with and without activated charcoal filter element. Refer to DUST AND POLLEN FILTER WITH ACTIVATED CHARCOAL INSERT, ELEMENT INFORMATION .
- Evaporator Vent Temperature Sensor -G263-
- Removing and installing. Refer to Evaporator Vent Temperature Sensor -G263-, REMOVING AND INSTALLING .