Clutch Master Cylinder, Removing And Installing: Installing

WARNING: This page is about a different car, the 2013 Audi S4, 2012 Audi S4, 2011 Audi S4, and 2010 Audi S4. However, it is still accessible from the selected car via links, so may be relevant.

Install in reverse order of removal. Note the following:

-- Attach the connector -5-.

-- Install the clutch master cylinder -1-.

-- Install the clutch master cylinder into the footwell in the direction of -arrow A-. When doing this, lock it in direction of -arrow B- using the Wrench - Ring 3355.

Fig 1: Identifying Clutch Master Cylinder Into Footwell

Courtesy of AUDI OF AMERICA, LLC

NOTE:

Ignore -1, 2 and 3- and -arrow A-.

-- Install the mounting pins -4-. The shoulder on the pin -arrow B- must be guided into the groove in the clutch pedal.

Fig 2: Identifying Mounting Pins

Courtesy of AUDI OF AMERICA, LLC

NOTE:

Replace the O-ring on the hose/line assembly -4- if damaged.

-- Install the over-center spring. Refer to INSTALLING THE OVER-CENTER SPRING .

-- Push the clip -3- all the way in.

-- Push hose/line assembly -4- into clutch master cylinder until the line audibly engages.

-- Pull on the hose/line assembly to make sure it is secure.

-- Install the return hose -2-.

-- Remove the Hose Clamps - Up To 25 mm 3094.

-- Bleed the clutch system. Refer to CLUTCH MECHANISM, BLEEDING .

-- Installing the engine compartment E-box. Refer to E-BOX, REMOVING AND INSTALLING , also see WIRING HARNESS REPAIR SET (Release Tool Set VAS1978/35) .

-- Install the plenum chamber cover. Refer to PLENUM CHAMBER COVER, REMOVING AND INSTALLING .

-- Complete the steps after connecting the battery. Refer to BATTERY, DISCONNECTING AND CONNECTING .

Fig 3: Locating Hose/ Line Assembly Clip

Courtesy of AUDI OF AMERICA, LLC