LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2016 >> S4 Premium Plus, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 496 (Clutch - Manual Transmission 0B2 (Sedan)) >> 30 Clutch >> Clutch Mechanism >> Clutch Master Cylinder, Removing And Installing >> Removing

Clutch Master Cylinder, Removing And Installing: Removing

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2016 Audi A4 Quattro, 2015 Audi S4, 2015 Audi A4 Quattro, 2014 Audi S4, and 2014 Audi A4 Quattro. However, it is still accessible from the selected car via links, so may be relevant.

-- Clutch master or slave cylinder, removal and installation information. Refer to CLUTCH MASTER OR CLUTCH SLAVE CYLINDER, REMOVAL AND INSTALLATION INFORMATION .

CAUTION:

Danger of causing damage to electronic components.

  • Complete the steps for disconnecting the battery.

-- Disconnect the battery Ground (GND) cable -2-. Refer to BATTERY, DISCONNECTING AND CONNECTING .

Fig 1: Identifying Battery Cover And Ground Cable
GWWA27-10141Courtesy of AUDI OF AMERICA, LLC

-- Remove the engine compartment E-box. Refer to Fuse Panel B -SB- IN ENGINE COMPARTMENT E-BOX, REMOVING AND INSTALLING .

Fig 2: Identifying E-Box Bolts & Cover
GWWA10-10853Courtesy of AUDI OF AMERICA, LLC
NOTE:

While performing the following work, make sure no brake fluid comes into contact with plenum chamber or with transmission below. If it does, clean the area thoroughly.

Fig 3: Locating Hose/ Line Assembly Clip
GWWA30-10165Courtesy of AUDI OF AMERICA, LLC

-- Unclamp the supply hose -2- to the clutch master cylinder with a Hose Clamps - Up To 25mm 3094.

NOTE:

A slight deformation of the supply hose remains after the Hose Clamps - Up To 25mm 3094 has been unclamped.

The supply hose is therefore not defective.

After removing the Hose Clamps - Up To 25mm 3094, the supply hose must be formed back into its original shape.

-- Place a lint-free cloth under the clutch master cylinder.

-- Remove the clutch master cylinder return hose -2- and seal with the Sealing Tool T10249/1.

-- Open the clip -3- with a screwdriver and pull it out.

-- Remove the hose/line assembly -4-.

NOTE:

The connector -5- remains connected.

-- Over-center spring, removing. Refer to REMOVING .

Fig 4: Identifying Mounting Pins, Removal/Installation
GWWA30-10158Courtesy of AUDI OF AMERICA, LLC

-- Remove the pin -1- from the clutch pedal -3-.

NOTE:

Ignore -2- and -arrows A and B-.

-- Release the clutch master cylinder in direction of -arrow- using the Wrench - Ring 3355.

Fig 5: Releasing Clutch Master Cylinder
GWWA30-10163Courtesy of AUDI OF AMERICA, LLC

-- Remove the clutch master cylinder -1- and guide it out through the opening for the engine wiring harness.

Fig 6: Locating Hose/ Line Assembly Clip
GWWA30-10165Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -5 -.