Gas-filled strut, removing and installing

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NOTE:

When removing or installing the gas-filled strut, push back the opened rear lid only slightly so as to avoid damaging components.

Fig 1: Removing Gas-Filled Strut

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Lift retaining springs in succession on both ends using screwdriver and remove gas-filled strut.

Installation

Clip in gas-filled strut at bottom first, then at top.
Install with tube end of strut at rear lid.

Releasing gas from gas-filled strut

Fig 2: Identifying Gas-filled Strut Area To be Clamped in Vice

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Clamp gas-filled strut in vice area x. Dimension of - x - = 50 mm (2 in.).

CAUTION: Clamping must only be done in this area, otherwise there is a risk of an accident.

Always wear eye protection when performing this procedure.

Cover area of sawn portion with a rag to absorb oil spraying out.
Using saw, cut into cylindrical part of strut at point within first third of cylinders length (measured from cover edge at piston rod end of cylinder).