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Tie rod, removing and installing

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Special tools, testers and auxiliary items required 

Fig 1: Identifying Box End Wrench Insert V.A.G 1923
GW00006684Courtesy of VOLKSWAGEN UNITED STATES, INC.

The left and right tie rods are identical.

They can be removed and installed with the steering gear in vehicle.

Removing 

Fig 2: Identifying Nut, Control Links & Bolts
GW00019802Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • The slits in the wheel bearing housing must not be widened using a chisel or similar tool!
Fig 3: Identifying Steering Arm & Tie Rod Ball Joint Sealing Washer
GW00019803Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Do not use a chisel or similar tool between steering arm - 1  - and tie rod ball joint sealing washer - 2  - when removing tie rod, otherwise sealing washer could be damaged.
  • Tie rod may only be pressed off steering arm over tie rod ball joint pin ends or driven with a wooden or rubber hammer.
Fig 4: Opening Clips On Boot
GW00006687Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 5: Identifying Tie Rod Using V.A.G 1923
GW00006688Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing 

- Smaller boot diameter snaps into groove on tie rod,

- Boot does not twist.

Fig 6: Identifying Steering Arm & Tie Rod Ball Joint Sealing Washer
GW00019803Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Install tie rod in steering arm - 1  - only by hand and do not stress tie rod end seal - 2  -.
Fig 7: Identifying Nut, Control Links & Bolts
GW00019802Courtesy of VOLKSWAGEN UNITED STATES, INC.

Alignment must take place on a VW/Audi recommended alignment stand.