Power steering pump (vehicles with 8-cylinder gasoline engine with chain drive), removing and installing

Special tools, testers and auxiliary items required 

Fig 1: Identifying 10-222A Engine Support Bridge With 10-222A/8 Bracket For Engine

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• Engine support bridge 10-222 A

Fig 2: Special Tool - Oil Extraction Unit V.A.G 1358 A

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• Oil extractor V.A.G 1358 A or used oil collection and extraction device V.A.G 1782

Removing 

• Remove power steering hydraulic oil from reservoir using V.A.G 1358 A or V.A.G 1782.
• Remove engine cover.

Fig 3: Positioning Support Bridge 10-222 A On Bolted Fender Edges

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• Position support bridge 10-222 A on bolted fender edges.
• Engage support bridge hooks on engine lifting eyes.
• Tension engine slightly with support bridge spindle but do not lift.
• Remove from left wheel.

Fig 4: Removing Quick-Release Fasteners, Screws And Noise Insulation

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• Loosen quick-release connectors - 1  - , remove screws - 2  - and remove noise insulation.

Fig 5: Removing Left Drive Axle Heat Shield

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• Remove left drive axle heat shield - arrows  -.

Fig 6: Removing Left And Right Stabilizer Bar Bracket Nuts

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• Remove left and right stabilizer bar bracket nuts - 1  - to - 4  -.

Fig 7: Removing Nuts, Bolts & Left Engine Console

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• Remove nuts - 2  -.
• Remove bolts - 1  - and - 3  - and remove left engine console.

Fig 8: Removing Left Coolant Line Bracket

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• Remove left coolant line bracket - arrows  -.

Fig 9: Disconnecting Electrical Connector, Removing Nut And Engine Mount

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• Disconnect electrical connector - 1  - at left engine mount.
• Remove nut - 2  - and remove engine mount. (If nut - 2  - cannot be loosened due to poor accessibility, skip this step)

Fig 10: Removing Bolts & Return Line From Power-Steering Pump

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• Remove bolts - 1  - and - 2  -.
• Remove return pipe from power steering pump - arrow  -.

Fig 11: Removing Left Engine Support

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• Remove left engine support - arrows  -.

Fig 12: Removing Hydraulic Pressure Line At Power Steering Pump

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• Remove hydraulic pressure line at power steering pump - arrow  -.
• Lay aside hydraulic pressure line.

Fig 13: Removing Bolts & Power Steering Pump

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• Remove bolt - 3  -.
• Remove bolts - 1  - and - 2  - and remove power steering pump.

Installing 

When installing, note the following:

• Clean oiled places in engine compartment.
• Before installing new pump on intake side, fill hydraulic oil and screw in by hand until oil escapes on pressure side.
• O-rings on power steering pump input shaft must be replaced.
• Replace sealing rings.

On vehicles that did not have spring - 6  - installed, repair kit with spring cannot be installed.

Fig 14: Exploded View Of Power Steering Pump

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• Complete power steering pump as shown in illustration and install engine.

1 - Power steering pump

2 - O-Ring

3 - Sleeve

4 - O-Ring

5 - Input shaft

6 - Spring

7 - Buffer stop

• Secure all hose connections with hose clamps appropriate to the model
• Install engine console and tighten subframe → Component, assembly overview .
• Install stabilizer bar → Stabilizer bar, removing and installing .
• Check power steering fluid level → Power steering fluid level, checking .

• Bleed steering system → Steering system, bleeding after reconstructing 
• Checking steering system for proper seal → Steering system, checking for leaks 

Torque specifications