Pedal cluster assembly, overview

WARNING: This page is about a different car, the 2005 Audi A4, 2004 Audi A4, 2003 Audi A4, and 2002 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Pedal Cluster, Assembly Overview

Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Bracket

Removing and installing:

Refer to 46 - BRAKES - MECHANICAL COMPONENTS

2 - Pivot pin for clutch and brake pedal

3 - Securing clip

4 - Hex socket-head bolt - 25 Nm

5 - Brake pedal

Maintenance-free mount, do not grease

6 - Clutch Vacuum Vent Valve Switch -F36-

In order to assure sufficiently secure installation, switch must not be installed more than once

Fig 2: Pedal Cluster, Assembly Overview

Courtesy of VOLKSWAGEN UNITED STATES, INC.

7 - Hex socket-head bolt - 5Nm

Secures clutch and brake pedal pivot pin

8 - Clutch pedal

Removing and installing. Refer to Master cylinder, removing and installing

9 - Securing clip

10 - Mount

Removing and installing. Refer to Hydraulic system, exploded view

11 - Hex socket-head bolt - 20Nm

12 - Master cylinder

Removing and installing. Refer to Master cylinder, removing and installing
Seal -arrow- must not be removed

Fig 3: Pedal Cluster, Assembly Overview

Courtesy of VOLKSWAGEN UNITED STATES, INC.

13 - Over-center spring

Black side faces clutch pedal
Removing and installing. Refer to Over center spring, removing and installing
Allocation

14 - Clutch Pedal Position (CPP) Switch -F194- (Interlock switch)

In order to assure sufficiently secure installation, switch must not be installed more than once

15 - TORX-screw - 25 Nm

For fastening brake master cylinder/brake servo to mounting bracket