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Torsion Bar, Removing And Installing: Removing

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WARNING:
  • Follow all safety precautions when working with pyrotechnic components. Refer to SAFETY PRECAUTIONS .
  • Before handling pyrotechnic components (for example, disconnecting the connector), the person handling it must "discharge static electricity". For example, this can be done by briefly touching the door striker.
CAUTION:

Move the front seat as high up as possible. This reduces the spring force when removing and installing the torsion bar and the risk of damaging the threaded connections between the seat pan upper and lower frames.

-- Remove The Front Seat: 

-- Attach the front seat to the :VAS6136  . Refer to FRONT SEAT, MOUNTING ON FIXTURE FOR SEAT REPAIR .

-- Remove the sill-side trim:

-- Remove the tunnel-side trim. Refer to TUNNEL-SIDE TRIM, REMOVING AND INSTALLING, STANDARD SEAT, SPORT SEAT, SUPER SPORT SEAT . Refer to TUNNEL-SIDE TRIM, REMOVING AND INSTALLING, BUCKET SEAT  for bucket seats.

-- Remove The Front Backrest: 

WARNING:

The Torsion Bar Exhibits Considerable Spring Force. Always Follow The Points Below To Avoid Accidents: 

  • Always remove and install the torsion bar in the sequence described and only using the tools specified.
  • Never use pliers and other levers.
  • Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side.

-- Prevent the :2024 A /1  using the M10x30 bolt -3- and nut from spreading.

Fig 1: Mount 3145 With Bracket 2024 A /1 And Threaded Connection Without Shackle To Torsion Bar
GWWA72-10834Courtesy of AUDI OF AMERICA, LLC

-- Position the :3145  with the :2024 A /1  on the torsion bar -1-.

- Seat Pan

-- Carefully rotate the torsion bar -1- with a screwdriver until it disengages from the oblong hole -arrow- on the seat pan.

Fig 2: Carefully Rotate Torsion Bar Until It Disengages From Oblong Hole -Arrow- On The Seat Pan
GWWA72-10831Courtesy of AUDI OF AMERICA, LLC

-- Release the tension on the torsion bar and remove it from the seat pan -2-.

-- Pry out the bearing -1- from the guide on the seat pan using a flat-head screwdriver -2-.

Fig 3: Identifying Bearing Out Of Guide
GWWA72-10836Courtesy of AUDI OF AMERICA, LLC