Power Steering Pump, Vehicles With Dynamic Steering [CALA]: Installing

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Install in reverse order of removal. Note The Following:

Tightening specifications, refer to POWER STEERING PUMP, VEHICLES WITH DYNAMIC STEERING [CALA]

Tightening Specifications, refer to SPECIFICATIONS .

NOTE:

Replace seals and gaskets.

Before installing the new power steering pump on the intake side, fill the hydraulic oil and install it by hand until oil drains out on the high pressure side.

Secure all hose connections with new hose clamps Parts Information.

-- Insert the power steering pump with the bracket.

-- Position the bracket -2- using the bolt -1-. Refer to .

Fig 1: Identifying Power Steering Pump Connector

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-- Connect the connector -3-.

-- Note the installation dimension of the clamp. Dimension -a- must be 4 mm.

Fig 2: Identifying Power Steering Pump Intake Hose Installation Dimension

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-- Before installing the power steering pump, connect the intake hose -1- and align the marking -5- on the power steering pump with the "P" marking -3-.

Fig 3: Identifying Intake Hose

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-- Secure the suction hose -1- with the new clamp -2-.

-- Secure the wiring harness on the supports using a new cable tie -4-.

NOTE:

The clamp -2- cannot be tightened using the :V.A.G 1275 when the power steering pump is installed due to restricted space.

-- Attach the bracket -3- and tighten the bolts -1-.

Fig 4: Identifying Bracket & Bolts

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The sleeve -2- is driven back slightly.

-- Turn the hub by hand until oil runs out of the pressure side.

-- Insert the power steering pump in the bracket.

-- First install the bolts -1- loosely.

Fig 5: Locating Power Steering Pump Bracket Bolts

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-- Then install the rear bolt -2- loosely.

-- Install and tighten the bolts -1- and -2-.

-- Press the pressure line into the power steering pump as far as the stop. Then tighten the union nut -1-.

Fig 6: Locating Union Nut & Connector

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-- Connect the connector -2-.

-- If the pressure line is also attached to the A/C compressor, then tighten the bolt -C- for the bracket -D-.

Fig 7: Identifying A/C Compressor & Bolts

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-- Clean oiled places in engine compartment.

-- Align the marking -arrow- made on the belt pulley to the marking made on the hub.

Fig 8: Identifying Belt Pulley To Hub Marking

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-- Tighten the belt pulley bolts -arrows-. Refer to the appropriate Service Information .

Fig 9: Identifying Bolts

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Install Power Steering Pump Ribbed Belt. Refer To the appropriate Service Information .

-- Check power steering fluid level POWER STEERING FLUID LEVEL, CHECKING .

-- Bleed the steering. Refer to STEERING, BLEEDING AFTER REPLACING .

-- Check the steering for leaks. Refer to STEERING, CHECKING FOR LEAKS .

-- Install Noise Insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING / OVERVIEW - NOISE INSULATION .

-- Install Ribbed Belt And Check Alignment Of Ribbed Belt. Refer to the appropriate Service Information .

Fig 10: Drive Belt Routing (Engine Code: CALB)

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NOTE:

When Installing Ribbed Belt, Ensure It Is Correctly Seated In Ribbed Belt Pulley.

Generator
Idler pulley
Coolant pump
Power steering pump
A/C Compressor
Tensioner pulley
Crankshaft