Power Steering Pump, Vehicles With Dynamic Steering [CAEB, CPMA]: Installing

Install in reverse order of removal. Note The Following: 

Tightening specifications, refer to POWER STEERING PUMP, VEHICLES WITH DYNAMIC STEERING [CAEB, CPMA] .

-- Note the installation position of the intake hose on the power steering pump.

-- Note the installation dimension of the clamp. Dimension -a- must be 4 mm.

Fig 1: Identifying Power Steering Pump Intake Hose Installation Dimension

Courtesy of AUDI OF AMERICA, LLC

-- Turn the hub by hand until oil runs out of the pressure side.

-- Insert the power steering pump in the bracket.

Fig 2: Identifying Power Steering Pump

Courtesy of AUDI OF AMERICA, LLC

• The sleeve -2- is driven back slightly.

-- First install the front bolts -1- (quantity: 3) loosely.

-- Then install the rear bolt -3- loosely.

-- First tighten the bolts -1- and then the bolt -2-.

-- Press the pressure line into the power steering pump as far as the stop. Then tighten the union nut -1-.

Fig 3: Identifying Power Steering Pump Pressure Line

Courtesy of AUDI OF AMERICA, LLC

-- Attach the suction hose to the connection and install the new clamp -3-.

-- Align the marking -arrow- made on the belt pulley to the marking made on the hub.

Fig 4: Identifying Belt Pulley To Hub Marking

Courtesy of AUDI OF AMERICA, LLC

-- Tighten the belt pulley bolts -arrows-.

Fig 5: Identifying Bolts

Courtesy of AUDI OF AMERICA, LLC

-- Clean oiled places in engine compartment.

Install Power Steering Pump Ribbed Belt. Refer to OVERVIEW - CYLINDER BLOCK, BELT PULLEY SIDE [CAED, CAEB, CPMB, CPMA] / RIBBED BELT, REMOVING AND INSTALLING [CAED, CAEB, CPMB, CPMA] .

-- Check power steering fluid level. Refer to POWER STEERING FLUID LEVEL, CHECKING .

-- Bleed the steering. Refer to STEERING, BLEEDING AFTER REPLACING .

-- Check the steering for leaks. Refer to STEERING, CHECKING FOR LEAKS .

-- Install noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING / OVERVIEW - NOISE INSULATION .

-- Install ribbed belt and check alignment of ribbed belt. Refer to OVERVIEW - CYLINDER BLOCK, BELT PULLEY SIDE [CAED, CAEB, CPMB, CPMA] / RIBBED BELT, REMOVING AND INSTALLING [CAED, CAEB, CPMB, CPMA] .

Fig 6: Identifying Ribbed Belt Routing

Courtesy of AUDI OF AMERICA, LLC

1. Vibration damper
2. Idler pulley
3. Tensioning element for the ribbed belt
4. Generator
5. Ribbed belt pulley, power steering pump
6. A/C Compressor

-- Start the engine and check the ribbed belt travel.