Hydraulic Power Steering: Boot: Installing

Before installing, coat the steering rack with the grease supplied in the repair set.

For this purpose, turn steering to stop toward both sides in succession.

For clearer illustration, steering gear has been removed in the illustration.

-- Grease the steering rack on the toothed side -A- and on the thrust piece side with grease.

Fig 1: Identifying Steering Rack Toothed Side -A-

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-- Turn steering wheel into straight ahead position.

-- Guide new clamp and bellows onto tie rod.

-- Install the nut -1- and tie rod -3- up to the marking applied during removal.

Fig 2: Identifying Tie Rod End & Nut

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-- Tighten the nut -2- to the specification. Counterhold the tie rod end -3-.

The boot/power steering gear sealing surface must be free of grease when installing.

-- Slide the boot onto the steering gear housing with a new clamp.

-- Make sure the boot is seated correctly on the power steering gear.

-- The boot must fit in the groove and on the contour of the power steering gear.

Clamping Sleeves, Installing

Fig 3: Identifying Boot Clamp Installation Dimension

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Make sure that dimension -A- of 5.7 mm maximum is observed. Dimension -A- must never be greater than 5.7 mm, otherwise there may be problems with the seal.

-- Tighten the clamp -1- using the :VAS 6199  .

Fig 4: Identifying Power Steering Gear Boot

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-- Secure the spring clamp -3- on the boot -2- using the :V.A.G 1921  .

Further installation is in the reverse sequence to removal.

Tightening specifications, refer to HYDRAULIC POWER STEERING GEAR OVERVIEW .

Tightening specifications, refer to HYDRAULIC POWER STEERING GEAR WITH TIE RODS OVERVIEW .

-- An axle alignment may be required. Refer to WHEEL ALIGNMENT .