Power Steering Pump, Hydraulic Lines And Reservoir Overview, Vehicles With Dynamic Steering [CCBA, CGXC]

WARNING: This page does not describe the selected car, but rather 19 other vehicles, including the 2017 Audi S5, 2017 Audi A5 Quattro, 2016 Audi S5, 2016 Audi A5 Quattro, and 2015 Audi S5. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

The power steering pump is not designed to be serviced. If there are customer complaints, the cause must be determined using a pressure and leak test. If there is a malfunction, replace the pump.

If power steering fluid is low in reservoir, check steering system for leaks.

If there are leaks in the area of the line connections, the lines/connections must first be inspected for leaks, tightened as necessary and wiped dry.

Power steering pump is delivered without oil. Therefore, hydraulic oil must be filled before installation and turned by hand. Otherwise, noises when driving or damage to power steering pump may occur.

Fig 1: Exploded View Of Power Steering Pump, Hydraulic Lines & Reservoir Overview, Vehicles With Dynamic Steering [CCBA, CGXC]

Courtesy of AUDI OF AMERICA, LLC

Reservoir
- Note installed position. Refer to LINES AND HOSES OVERVIEW [CCBA, CGXC] .
- Installation position of hoses on the reservoir, refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
Tensioning Strap
- Secure to body. Refer to LINES AND HOSES OVERVIEW [CCBA, CGXC] .
Bolt
- 9 Nm
Spring Clamp
- Removing and install using the hose clip pliers:V.A.G 1921 .
Return Hose
- From the hydraulic oil cooler to the reservoir.
- Mounting on longitudinal member, refer to LINES AND HOSES OVERVIEW [CCBA, CGXC] .
- Note location on reservoir, refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
- Note location on hydraulic oil cooler, refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
Clip
Clamp
- Tension using hose clamp pliers:V.A.G 1275 .
- Always replace if removed.
Power Steering Pump -V119-
- With power steering pump control valve -(V119)-.
- The pump and control valve are a single component and are replaced together.
- Allocation, refer to the Parts Information.
- Fill with hydraulic oil before installation.
- Checking delivery pressure, refer to POWER STEERING PUMP, CHECKING DELIVERY PRESSURE [CCBA, CGXC] .
- Removing and installing, refer to POWER STEERING PUMP, VEHICLES WITH DYNAMIC STEERING [CCBA, CGXC] .
Bolt
- 20 Nm
Seal
- Always replace if removed.
Union Bolt
- 38 Nm
- Wiring connection installation location, refer to LINES AND HOSES OVERVIEW [CCBA, CGXC] .
- Installation location, wire connection to power steering pump, refer to POWER STEERING PUMP, VEHICLES WITH DYNAMIC STEERING [CCBA, CGXC] .
Pressure Line
- From the power steering pump to the power steering gear.
  CAUTION:
  - Insert the pressure line completely when installing.
- Attaching to the engine mount, refer to LINES AND HOSES OVERVIEW [CCBA, CGXC] .
- Wiring connection installation location, refer to LINES AND HOSES OVERVIEW [CCBA, CGXC] .
Connector
- For the engine mount.
Hydraulic Oil Cooler
- Clipped to the condenser. Refer to LINES AND HOSES OVERVIEW [CCBA, CGXC] .
- Removing and installing, refer to HYDRAULIC OIL COOLER, RS 5 .
Bracket
Nut
- 9 Nm
Power Steering Gear
- Allocation, refer to the Parts Information.
- Removing and installing, refer to STEERING GEAR .
Seal
- Always replace if removed.
Pressure Line
- From the power steering pump to the power steering gear.
  CAUTION:
  - Insert the pressure line completely when installing.
- Mounting on crossbrace, refer to LINES AND HOSES OVERVIEW [CCBA, CGXC] .
- Wiring connection installation location, refer to LINES AND HOSES OVERVIEW [CCBA, CGXC] .
Seal
- Always replace if removed.
Bolt
- 20 Nm
Rubber Bushing
- 6 Nm
Return Line
- From the power steering gear to the hydraulic oil cooler.
- Mounting on the subframe, refer to LINES AND HOSES OVERVIEW [CCBA, CGXC] .
- Note location on reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
- Note location on hydraulic oil cooler. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
Nut
- 6 Nm
Bolt
- 9 Nm
Clamp
- Tension using hose clamp pliers:V.A.G 1275 .
- Always replace if removed
Return line
- From the power steering gear to the hydraulic oil cooler.
  CAUTION:
  - Insert the return line completely when installing.
- Mounting on the subframe, refer to LINES AND HOSES OVERVIEW [CCBA, CGXC] .
- Installation location on the wiring connection, refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
Nut
- 9 Nm
Clamp
- Tension using hose clamp pliers:V.A.G 1275 .
- Always replace if removed.
Clamp
- Tension using hose clamp pliers:V.A.G 1275 .
- Always replace if removed.
Intake Hose
- Note location on reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
- Note power steering pump location. Refer to POWER STEERING PUMP, VEHICLES WITH DYNAMIC STEERING [CCBA, CGXC] .
Bolt
- 20 Nm
Spring Clamp
- Removing and install using the hose clip pliers:V.A.G 1921 .
Bolt
- 9 Nm
Cap with Dip Stick
- Check fluid level. Refer to POWER STEERING FLUID LEVEL, CHECKING .