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Service Position, Performing And Resetting: Notes

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Special Tools And Workshop Equipment Required 

NOTE:

For the service position, no lines and/or circuits are disconnected or opened, for example engine cooling system, Air Conditioning (A/C) system, etc.

When installing the lock carrier, make sure that no lines or cables get pinched or kinked at the connecting points.

Fig 1: Identifying Lock Carrier And Service Position Guide Pins T10093
GWWA50-10993Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt
    • 1.5 Nm
  2. Bolt
    • 30 Nm
    • Guide Pins:T10093  are installed in threads at outer left and right.
  3. Bolt
    • 10 Nm
  4. Lock Carrier
    • Service Position:
      CAUTION:

      On vehicles with distance regulation (ACC), note the following.

      If The Lock Carrier Is Removed And Installed Or If Changes Are Made To The >>ACC<< Bracket, The Distance Regulation Must Be Calibrated. Refer To ADAPTIVE CRUISE CONTROL (ACC), CALIBRATING .

      -- Disconnect the battery.

      -- Remove the front bumper. Refer to BUMPER COVER, REMOVING AND INSTALLING .

      -- Remove the top lock carrier cover. Refer to LOCK CARRIER COVER, REMOVING AND INSTALLING .

      -- Remove the bolts from the lower noise insulation.

      -- Disconnect the engine hood cable at the coupling point. Refer to OVERVIEW - RELEASE CABLE

      -- Remove the coolant reservoir screws. Refer to SERVICE POSITION, PERFORMING AND RESETTING 

      -- Pull the reservoir upward and out of its retainer.

      -- Disconnect the headlamp connectors.

      -- On vehicles with charge air cooler, pressure hoses must also be disconnected.

      -- Remove the lower right and left bolts from the longitudinal member.

      -- Install the left and right Guide Pins:T10093  into the open threads.

      -- Install the remaining screws.

      -- Pull the lock carrier and the coolant reservoir forward onto the guide pins, being careful not to bend the lines.

      CAUTION:

      When removing lock carrier, wiring must not be pinched or kinked.

    • Install in reverse order of removal.
    • After installing, check the headlamp setting; adjust if necessary.

Installing the Guide Pins:T10093 

Fig 2: Identifying Guide Pin T10093
GWWA50-10270Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the guide pins on the lower mount into the longitudinal member as illustrated.