Overview - Hydraulic Line, Reservoir, 6-Cylinder FSI, Without Dynamic Steering

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The Power Steering Pump Is Not Designed To Be Serviced. If There Are Customer Complaints, The Cause Must Be Determined Using A Pressure And Leak Test. If There Is A Malfunction, Replace The Power Steering Pump.

NOTE:

If power steering fluid is low in reservoir, check steering system for leaks.

If there are leaks in the area of the line connections, the lines/connections must first be inspected for leaks, tightened as necessary and wiped dry.

The power steering pump is delivered without oil. Before installing, fill pump with Hydraulic Fluid and turn pump by hand. Otherwise, the power steering pump may be noisy when operating or may even be damaged.

Fig 1: Exploded View Of Vehicles Without Dynamic Steering Overview (6-Cylinder FSI Engine)

Courtesy of AUDI OF AMERICA, LLC

Tensioning Strap
- Attach to body. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
Reservoir
- Note installed position. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
- Installation position of hoses on the reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
Cap with Dip Stick
- Fluid Level, Checking. Refer to POWER STEERING FLUID LEVEL, CHECKING
Bolt
- 9 Nm
Bolt
- 9 Nm
Spring Clamp
- Remove and install with Hose Clip Pliers:VAG1921
Bolt
- 9 Nm
Bolt
- 9 Nm
Wiring Bracket
- For securing the intake hose on the longitudinal member. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI .
Return Line
- From the power steering gear to the power steering fluid reservoir
  CAUTION:
  - Insert The Return Line Completely When Installing.
- Mounting on the subframe. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI
- Note location on reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
Seal
- Always replace if removed
Power Steering Gear
- Allocation. Refer to the Parts Information..
- Removing and installing. Refer to STEERING GEAR, REMOVING AND INSTALLING, HYDRAULIC POWER STEERING GEAR .
Bolt
- 20 Nm
Pressure Line
- From the power steering pump to the power steering gear; there are different versions, with and with a separating point. Refer to the Parts Information..
  CAUTION:
  - Insert the pressure line completely when installing.
- Mounting on crossbrace. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI
- Wiring connection installation location. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI
Rubber Bushing
- 6 Nm
Nut
- 6 Nm
Union Nut
- 40 Nm
- Wiring connection installation location. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI
- A pressure line with a separating point does not have a union nut.
Pressure Line
- From the power steering pump to the power steering gear
  CAUTION:
  - Insert the pressure line completely when installing.
- Mounting on crossbrace. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI
- Wiring connection installation location. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 6-CYLINDER FSI
Nut
- 9 Nm
Retaining Bracket
Connector
- For the engine mount
Bolt
- 20 Nm
Power Steering Pump
- Allocation. Refer to the Parts Information..
- Fill with Hydraulic Fluid before installing
- Delivery pressure, checking. Refer to POWER STEERING PUMP DELIVERY PRESSURE, CHECKING, 6-CYLINDER FSI .
- Removing and installing. Refer to OVERVIEW - POWER STEERING PUMP, 6-CYLINDER FSI, WITHOUT DYNAMIC STEERING .
Bolt
- 20 Nm
Clamp
- Always replace if removed
- Tension using Hose Clip Pliers:VAG1275A
Intake Hose
- Note location on reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
- Note power steering pump location. Refer to OVERVIEW - POWER STEERING PUMP, 6-CYLINDER FSI, WITHOUT DYNAMIC STEERING .