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Overview - Turbocharger

WARNING: This page is about a different car, the 2016 Audi A3 and 2015 Audi A3. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of Turbocharger
GWWA21-10756Courtesy of AUDI OF AMERICA, LLC
  1. Banjo Bolt
    • 30 Nm
    • Tighten the banjo bolt using a commercially available 27 mm open end wrench and a corresponding torque wrench.
  2. Oil Supply Line
    • Check for flow
    • Before installing, fill the turbocharger with engine oil at the oil supply line connection
  3. Bolt
    • 12 Nm
  4. Union Nut
    • 22 Nm
  5. Exhaust Gas Temperature Sensor 1 -G235-
  6. Bolt
    • Tightening specification and sequence. Refer to Fig 2.
  7. Bolt
    • 8 Nm
  8. Heat Shield
  9. O-Ring
    • Replace after removing
  10. Pulsation Damper
  11. Bolt
    • 8 Nm
  12. Connection
  13. Bolt
    • 8 Nm
  14. O-Ring
    • Replace after removing
  15. Bracket
    • For wires
  16. Bolt
    • 8 Nm
  17. Heat Shield
  18. Turbocharger
  19. Seal
    • Replace after removing
  20. Nut
    • Replace after removing
    • Tightening specification and sequence. Refer to Fig 3.
    • Lubricate the exhaust manifold stud bolts with Hot Bolt Paste.
    • If the stud bolts are replaced with it tighten these to 15 Nm
  21. Bracket
    • For the emissions control module
  22. Bolt
    • Tightening specification and sequence. Refer to Fig 2.
  23. Seal
    • Replace after removing
  24. O-Ring
    • Replace after removing
    • coat with engine oil
  25. Oil Return Line
  26. Bolt
    • 10 Nm
  27. Ribbed Bolt
    • 14 Nm
  28. Seals
    • Replace after removing

Emissions Control Module Bracket - Tightening Specifications and Tightening Sequence 

Fig 2: Emissions Control Module Bracket - Tightening Sequence
GWWA21-10780Courtesy of AUDI OF AMERICA, LLC

-- Bring the bracket into the installed position.

-- Tighten the bolts in steps according to the sequence:

Step Bolts Tightening Specification
1. -1, 2, 3, and 4- Install all the way by hand
2. -2- 20 Nm
3. -1- 40 Nm
4. -3 and 4- 40 Nm

Turbocharger - tightening specification and sequence 

Fig 3: Identifying Nuts
GWWA21-10783Courtesy of AUDI OF AMERICA, LLC

-- Tighten the new nuts in steps according to the sequence:

Step Nuts Tightening Specification
1. -arrows- diagonal sequence starting from the inside and working outward 11 Nm
2. -arrows- diagonal sequence from inside to outward 22 Nm
3. -arrows- diagonal sequence from inside to outward 22 Nm
  • This measurement takes into account the component shrinkage.