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Home >> Audi >> 2016 >> S3 Premium Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 13 (DIESEL FUEL INJECTION (4-Cylinder TDI Common Rail 1.6L; 2.0L 4V Engine) -- (A3 SEDAN)) >> 23 Diesel Fuel Injection >> High Pressure Pump >> High Pressure Pump, Removing And Installing >> Removing

High Pressure Pump, Removing And Installing: Removing

WARNING: This page is about a different car, the 2016 Audi A3 and 2015 Audi A3. However, it is still accessible from the selected car via links, so may be relevant.

-- Remove the toothed belt from the camshaft. Refer to TOOTHED BELT, REMOVING FROM CAMSHAFT .

-- Remove the high pressure line between the high pressure reservoir (rail) and the high pressure pump. Refer to HIGH PRESSURE LINES, REMOVING AND INSTALLING .

-- Position the :T10051  -A- on the high pressure pump toothed belt sprocket.

GWWN23-10839Courtesy of AUDI OF AMERICA, LLC

-- Install the nut -arrow- hand-tight.

-- Remove the :T10492  -B- and slowly turn the high pressure pump shaft in the tension position.

-- Remove the nut -arrow- and the :T10051  -A-.

-- Remove the high pressure pump toothed belt sprocket.

-- Engage the :T10489  on the high pressure pump hub by turning to the right.

Fig 1: Identifying Puller
GWWA23-10716Courtesy of AUDI OF AMERICA, LLC

-- Remove the high pressure pump hub.

-- Remove the fuel return hose -2-.

Fig 2: Identifying Fuel Return Hose, Connector And Bolts
GWWA23-10694Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -1-.

-- Remove the bolts -arrows-.

-- Carefully remove the high pressure pump.